Finding diameter of a wire based on the current and current density.

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SUMMARY

The discussion focuses on calculating the diameter of a wire needed for a 0.9 A fuse using the current density formula. The current density of the fuse material is specified as 540 A/cm². The calculations initially yield a diameter of 460.7 mm, which is incorrect. The error stems from unit inconsistency during the calculations. Proper unit tracking is essential for accurate results in electrical engineering applications.

PREREQUISITES
  • Understanding of current density (J = I/A)
  • Basic knowledge of electrical engineering principles
  • Familiarity with unit conversions, particularly between A/cm² and A/m²
  • Proficiency in algebraic manipulation for solving equations
NEXT STEPS
  • Review unit conversion techniques for electrical calculations
  • Study the implications of current density in wire sizing
  • Learn about fuse design parameters and safety standards
  • Explore practical applications of the current density formula in circuit design
USEFUL FOR

Electrical engineers, students in electrical engineering programs, and professionals involved in circuit design and fuse manufacturing will benefit from this discussion.

mkienbau
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You need to design a 0.9 A fuse that "blows" if the current exceeds 0.9 A. The fuse material in your stockroom melts at a current density of 540 A/cm2. What diameter wire of this material will do the job?

540x10^-2=5.40 A/m^2

5.40= .9/x

Solving for x gives the answer: .166666666666667

Then:

.166666666667=pi(r^2)

sqrt(.166666666667/pi)=r

The result of that answer multiplied by 2 gives 4.607m. The answer asks for it in mm so I converted to 460.7mm and it says its wrong. Where did I go wrong, I'm just using the current density formula: J=I/A

Where J is the current density
I is the current
A is the area
 
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mkienbau said:
You need to design a 0.9 A fuse that "blows" if the current exceeds 0.9 A. The fuse material in your stockroom melts at a current density of 540 A/cm2. What diameter wire of this material will do the job?

540x10^-2=5.40 A/m^2

5.40= .9/x

Solving for x gives the answer: .166666666666667

Then:

.166666666667=pi(r^2)

sqrt(.166666666667/pi)=r

The result of that answer multiplied by 2 gives 4.607m. The answer asks for it in mm so I converted to 460.7mm and it says its wrong. Where did I go wrong, I'm just using the current density formula: J=I/A

Where J is the current density
I is the current
A is the area
Do what you did again, only this time keep track of your units every step along the way. Unit consistency will do wonders for you.
 

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