Finding Small Machined Springs for Probes

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SUMMARY

This discussion centers on the feasibility of using Polycarbonate and Delrin as materials for small machined springs in probe designs, specifically with an outer diameter of approximately 0.180 inches. The user expresses concerns about the performance of these materials as springing components, particularly regarding their yield strength and ductility. Recommendations include exploring off-the-shelf plastic springs and considering steel springs coated with rubber or plastic for enhanced performance.

PREREQUISITES
  • Understanding of material properties, specifically ductility and yield strength
  • Familiarity with machining processes for small components
  • Knowledge of spring design principles and applications
  • Experience with sourcing materials from suppliers like McMaster-Carr
NEXT STEPS
  • Research the mechanical properties of Polycarbonate and Delrin for spring applications
  • Explore the design and manufacturing of custom machined springs
  • Investigate the performance of coated steel springs in compression applications
  • Learn about the availability and specifications of off-the-shelf plastic springs
USEFUL FOR

Engineers, product designers, and manufacturers involved in the design and production of small mechanical components, particularly those seeking alternatives to traditional metal springs.

_Bd_
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Hi,
I usually buy off-the-shelf springs, however I am working on a design that requires some very specific features on each side of the spring (if possible), however this is a very small device, (its a probe).

Anyways, I was thinking of getting a machined screw, as I've seen some very good looking ones and very complex features on the ends. I was hesitant however, I wanted to know if anyone has had experience with Polycarbonate (stock from McMaster) or even delrin.
Do you think its possible to machine out PC or delrin into a spring with an OD of aprox, .180" ?

I mean, I don't doubt the machine's capabilities to do it, I am more curious about its performance as a springing material. . . Has anyone had experience with this?
What material properties should I be looking for when deciding a spring material? as far as I know PC is very ductile and should not pose a problem, however I am worried about its ability to go past its yield strength (even tho I am using it mostly as a compression spring)

Any advice is greatly appreciated. Thank you!
 
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Try doing a search for plastic springs. They're available off the shelf.
http://www.leespring.com/int_learn_LeeP.asp
Alternatively, if you don't need solid plastic, you might consider having steel springs coated with rubber or plastic.
 

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