Force to smooth a 1 mm surface bump out of a steel of sheet

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SUMMARY

The force required to smooth a 1 mm surface bump from a steel plate depends on the bump's shape and formation method. For a steep-edged bump created by a punch, minimal force is needed to push it back into the hole, but it may not stay in place. Conversely, a conical bump requires an equivalent force to flatten it as was used to create it. Additional factors such as the use of heat, access to a press, and the type of steel (low or high carbon) also influence the required force.

PREREQUISITES
  • Understanding of steel properties, specifically low and high carbon steel.
  • Knowledge of bump formation techniques, including punching and forging.
  • Familiarity with mechanical force application methods, such as using a press.
  • Basic principles of heat treatment in metalworking.
NEXT STEPS
  • Research the mechanics of bump formation in steel, focusing on punching techniques.
  • Learn about the effects of heat treatment on steel properties and deformation.
  • Explore the use of hydraulic presses in metalworking for flattening processes.
  • Investigate the differences between low and high carbon steel in terms of malleability and strength.
USEFUL FOR

Metalworkers, mechanical engineers, and anyone involved in steel fabrication or repair processes will benefit from this discussion.

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TL;DR
How much force does it take to have 1 mm surface bump of diameter 16 mm circle area out of 1 mm thick steel plate
Roughly, how much force does it take to make 1 mm surface bump of diameter 16 mm circle area out of 1 mm thick steel plate of far larger area (e.g. a muscled hand pounding it laid over the base with 16 mm dia. hole by M16 bolt medium is viable enough) ?
 
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It depends on the shape of the bump and how it was formed.

If a steep edged bump with a flat top was created with a punch, then the disc will now be free. It will take little energy to knock the punching back into the hole, but it will probably fall out again.

If the bump is conical, it will take as much force to flatten it, as was used to create it.

What shape is the bump, and how was it formed.
 
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