Have an any idea about hoist used in crane?

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    Crane Hoist Idea
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SUMMARY

This discussion focuses on selecting the appropriate hoist and motor for a 450-ton EOT (Electric Overhead Traveling) crane project. Key considerations include calculating the required power, factoring in a 30% safety margin, and evaluating available motors based on their speed-torque curves. The discussion emphasizes the importance of efficiency ratings, load handling capabilities, and the potential advantages of using gearboxes over block and tackle systems. Additionally, it highlights the common use of DC motors in larger cranes and the necessity of incorporating magnetic brakes to prevent load creep.

PREREQUISITES
  • Understanding of EOT crane specifications and applications
  • Knowledge of motor power calculations and safety margins
  • Familiarity with speed-torque curves and their implications
  • Basic principles of hoist design and braking systems
NEXT STEPS
  • Research DC motor specifications for heavy-duty applications
  • Learn about the design and implementation of magnetic braking systems
  • Explore gearbox options and their advantages over block and tackle systems
  • Investigate load testing procedures for cranes and hoists
USEFUL FOR

Engineers, project managers, and students involved in crane design and heavy machinery projects, particularly those focusing on EOT cranes and hoisting systems.

chintras
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i am working on a project of 450t eot crane project for final year.
want detail on hoists and motor used for hoist.
how i choose it?
 
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I have no experience with hoists but this is what my first thoughts are:

Figure out the power you need. Decide how fast do you want the hoist to go up and how heavy a nominal load will be (450 tons?). Calculate the power needed to achieve this. Increase that number by a safety margin of 30%*. This is the minimal power rating that you need from a motor. Make a list of motors available for that rating.

When you find some suitable motors, look at their speed-torque curves. Design a block and tackle so that the motor can run at it's normal operating speed while providing the necessary torque. Repeat that for a few more motors and decide what you think will work best.

Here are some criteria that can help you decide: Which is cheapest? Does the motor require a complicated power source or starter? How much load, above your design specs, can the motor handle before it stalls? Efficiency rating.

*It is a standard practice in engineering to use safety margins. You don't want a device to work on the razor's edge of failure or success.
 
I agree. But a gearbox may be better than a block and tackle - there are more ratios available that way.
 
Hoists almost always have a series wound field. I believe hoists are tested to at least 150% percent of rated load. (I was at a nuclear power plant outside of Pasco, WA where they were load testing a 200 ton crane using bags of concrete. They hauled in bags by the truckload for 2 1/2 days before they had 300 tons worth.)

In my experience the larger cranes all use DC motors. Hoists typically have 3 or 5 speeds which are accomplished by switching in and out large resistor banks. High speed is almost always used for regular hoisting and the lower speeds mainly for setting things down or positioning.

It would be good to actually see and inspect a large crane before you get too far along in your project.
 
chintras said:
i am working on a project of 450t eot crane project for final year.
want detail on hoists and motor used for hoist.
how i choose it?
What's Eot??
 
The crane motor may need a magnetic brake, so there is no creep (load slowly moving downward) when the crane hoist is turned off, or there is a power failure.

Bob S
 
Su Solberg said:
What's Eot??

http://wiki.answers.com/Q/What_is_an_EOT_Crane"
 
Last edited by a moderator:
Hoists have a drum with brake shoes for brakes. The brakes are released with the same current that powers the motor.
 

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