Help with Heat Transfer: Replacing Shell & Tube w/ Multi Plates

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SUMMARY

This discussion focuses on replacing a shell and tube heat exchanger with a multi-plate heat exchanger in a system involving a centrifugal blower. The blower operates at a suction flow rate of 0.03 m³/s and a maximum pressure of 16 bar, while the existing shell exchanger has a volume of 0.64 m³ and a maximum heat transfer capacity of 30 kW. Key considerations include the relationship between the blower's flow rate and the heat exchanger's volume, as well as the importance of ensuring adequate fluid residence time within the exchanger to optimize heat transfer efficiency.

PREREQUISITES
  • Understanding of heat exchanger types, specifically shell and tube vs. plate heat exchangers.
  • Knowledge of fluid dynamics, particularly flow rates and pressure drops.
  • Familiarity with thermal transfer principles and heat exchanger design.
  • Basic concepts of system integration involving pumps and heat exchangers.
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  • Research the design specifications for multi-plate heat exchangers, including flow rate and pressure requirements.
  • Learn about calculating optimal fluid residence time in heat exchangers.
  • Investigate the effects of series and parallel configurations of heat exchangers on system performance.
  • Explore software tools for simulating heat exchanger performance and fluid dynamics.
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Engineers, HVAC professionals, and system designers involved in thermal management and heat exchanger optimization will benefit from this discussion.

maxx_payne
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i have a system consists of a shell an tube exchanger and a centrifugal blower the blower suction is at the exit of the exchanger
i want to replace the shell and tube with a multi plates heat exchanger
whats my conditions for this process
BLOWER
0.03 m^3/s
max press 16 bar
and SHELL EXCHANGER
VOLUME 0.64 m^3
and max Q is 30 kw

what will happen if i put exchanger with volume of 30 L
do i choose the exchanger with respect to blower flow rate ??
and why the shell and tube exchanger is so large 0.64 m3 and the blower is only 0.03 m3/s??
 
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I'd hazard a guess that the exchanger is much larger then the transfer rate of the blower so that the fluid will spend the proper amount of time within the exchanger. If the fluid moves through the exchanger at a rate such that the interval of time spent within is very low, then the total heat transfer will be low (likewise if it spends too much time in there, the rate of heat removal from the source will be too low). It's a balance.
 
so what if i changed the shell and tube with another plate exchanger or what if i connect another exchanger in series with it ??
 

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