High Impact Strength/Low Cost Plastic

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SUMMARY

The discussion centers on selecting a high-impact, low-cost plastic for building an enclosure for a machine display. Polycarbonate is recommended as the superior material due to its better acoustic distortion properties, despite its higher cost compared to acrylic. Participants suggest considering alternative designs, such as using a steel or concrete frame with polycarbonate panels, and exploring SABIC Innovative Plastics for specialty structural plastics. Key considerations include cost, strength, and noise reduction.

PREREQUISITES
  • Understanding of material properties, specifically polycarbonate and acrylic.
  • Knowledge of acoustic distortion and its impact on machine noise reduction.
  • Familiarity with structural design principles for enclosures.
  • Basic awareness of sourcing materials from manufacturers like SABIC Innovative Plastics.
NEXT STEPS
  • Research the acoustic properties of polycarbonate versus acrylic.
  • Explore design options for machine enclosures using mixed materials.
  • Investigate SABIC Innovative Plastics' product offerings for structural plastics.
  • Learn about safety considerations for enclosing dynamic machinery.
USEFUL FOR

This discussion is beneficial for engineers, product designers, and anyone involved in creating protective enclosures for machinery, particularly those focused on balancing cost, strength, and acoustic performance.

Eng_Grl
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I'm working on building an enclosure for a machine that is to go on display in a foyer. The machine is about 2x1x1.5m and its primary purpose when switched on is to show how dynamic components work together. My considerations include:
  • Cost: Need something relatively cheap
  • Strength:High resistance to impact (just in case any components fly off)
  • Acoustic Destortion: Need something that can reduce the noise of the machine as much as possible.
I've been thinking about a simple clear display box made out of either acrylic or polycarbonate. Polycarbonate is more expensive however has better acoustic destortion(apparently).

Is there any other material i can consider? If not, which of the two above is more appropriate?

Any help would be gladly appreciated
Thanks
 
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Hello and welcome to Physics Forums.

Polycarbonate is the more appropriate material.

However you might like to ask the following questions.

Is all round visibility important or could it be a window in a cheaper (steel/concrete/ply) box?

Consider the machine. Where is the possible source of flying parts?
Could the box be made in panels, some thicker than others where the danger is?
Could part or all be protected by a steel mesh, sandwiched into the panels?
 
You can go to the SABIC Innovative Plastics website

http://www.sabic-ip.com/gep/en/Home/Home/home.html

and perhaps look at their "Specialty Sheet & Film" products or their "Polymershapes" division for structural plastics ideas. Product properties are searchable, but you must register I think.
 

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