Using a copper pipe in an aluminum tank?

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SUMMARY

Connecting a copper pipe directly to an aluminum tank submerged in water creates an electrochemical cell, where the water acts as the electrolyte and the metals serve as electrodes. If the copper and aluminum are electrically connected, rapid galvanic corrosion will occur due to the short circuit across the cell. Separation of the metals by a non-conductive barrier such as a long plastic pipe or using very pure water can significantly reduce corrosion rates. The voltage driving this corrosion can be calculated using standard electrode potentials. Using polymer laminate pipes is recommended to prevent galvanic corrosion in potable water systems.

PREREQUISITES

  • Galvanic corrosion principles
  • Standard electrode potentials and electrochemical cells
  • Properties of potable-grade polymer laminate pipes
  • Water chemistry and its role as an electrolyte

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  • Study standard electrode potential tables for common metals
  • Research design and materials of potable-grade polymer laminate pipes
  • Learn methods to electrically isolate dissimilar metals in plumbing systems
  • Explore water treatment techniques to reduce electrolyte conductivity

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Plumbing engineers, corrosion specialists, HVAC technicians, and anyone involved in designing or maintaining water heating systems with mixed-metal components.

WillyP
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what happens if I run a cooper pipe into an aluminum tank. If I keep the two metals separate, will I still get corrosion? The pipe would be submerged in water. Obviously the tank would be filled with water as well. But the level would change on a daily basis. The temperature would remain a pretty steady 90°F.
 
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Welcome to PF.

The different metals are the plates of an electrochemical cell.
The water is the electrolyte.

If the metals are connected, there will be rapid corrosion, as the connection represents a short circuit across the cell. If you can separate the metals with a long length of plastic pipe, or the water was very pure, then the cell may not discharge, and the metals will only dissolve in the water slowly.

You can work out the voltage of the cell using electrode potentials.
https://en.wikipedia.org/wiki/Standard_electrode_potential_(data_page)
 
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Baluncore said:
Welcome to PF.

The different metals are the plates of an electrochemical cell.
The water is the electrolyte.

If the metals are connected, there will be rapid corrosion, as the connection represents a short circuit across the cell. If you can separate the metals with a long length of plastic pipe, or the water was very pure, then the cell may not discharge, and the metals will only dissolve in the water slowly.

You can work out the voltage of the cell using electrode potentials.
https://en.wikipedia.org/wiki/Standard_electrode_potential_(data_page)
Now there is something I hadn't thought of. It would be cool if I could harvest the electricity. I doubt it would be worth disolving the plumbing in my heater.
 
I'll not say 'DO NOT !!' but, IMHO, putting such electro-dissimilar metals into proximity is a very poor idea.

IIRC, there are stiff-ish 'potable' grade polymer laminate pipe types which would side-step issues..
 

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