How Can I Calculate RPM and Torque for Different Bottling Line Speeds?

  • Thread starter Thread starter Dopeylass
  • Start date Start date
  • Tags Tags
    Rpm Torque
Click For Summary

Discussion Overview

The discussion focuses on calculating the RPM and torque required for a motor/gearbox setup in a bottling line, considering various speeds and load conditions. Participants explore theoretical and practical aspects related to motor performance in the context of bottling operations.

Discussion Character

  • Technical explanation
  • Mathematical reasoning
  • Debate/contested

Main Points Raised

  • One participant seeks assistance in calculating the RPM and torque based on the speed of the bottling line and the weight of the bottles and conveyor.
  • Another participant suggests that a diagram of the setup would be beneficial for understanding the configuration.
  • A third participant proposes a formula for calculating RPM based on tangential speed and diameter, while also mentioning the possibility of using software for conveyor belt design.

Areas of Agreement / Disagreement

Participants have not reached a consensus on the calculations, and multiple approaches and suggestions are presented without resolution.

Contextual Notes

There are limitations regarding the assumptions made about the diameter and the need for specific torque figures, which are not provided. The discussion also lacks clarity on the exact configuration of the setup.

Dopeylass
Messages
2
Reaction score
0
I need help working out the RPM of the motor/gearbox and torque from the following details:
The temporary drive rigged up is running at 0.2 metres a second, which is a little faster than the speed we usually ran our broken Lenze drive. We bottle 2 sizes of glass bottle, 1 litre and 1/4 litre. The speed of our capping machine limits us to 2,000 bottles an hour (33 bottle/min). We would like to be able to go from about 0.15 metres/sec to about 4 metres/sec. I don't have any torque figures for the broken motor, but I estimate the maximum weight of bottles on the bottling line to be 30 kg and the chain conveyer is 25 kg.

If anyone knows how to work out the speed and torque from the above information please let me know as i am getting pretty desperate, as i need to order an alternative geared motor before the temporary one breaks.
 

Attachments

  • 100_1507.jpg
    100_1507.jpg
    60.1 KB · Views: 579
Last edited:
Engineering news on Phys.org
I think it's safe to say we need some kind of diagram showing the set up.
 
I have photos's of the conveyor
 
If I understand your question correctly, you want to find the RPM of a motor to that will give you a tangential speed of 4 m/s right?

If so (and if my memory serves me correctly), you can find the RPM using the general formula,

RPM = (v*60)/D*Pi)

where,

v = velocity, ft/sec
D = diameter, ft

This will give you the RPM's required to obtain the desired tangential speed. The diameter is assumed to be measured from the center of the circle (or gear where the motor is coupled).

A quick Google on conveyor belt design returned lots of software that you could use instead of trying to figure it out with hand calcs.

http://www.helixtech.com.au/T5Main.htm

Hope this helps.

CS
 

Similar threads

  • · Replies 7 ·
Replies
7
Views
3K
Replies
2
Views
3K
  • · Replies 15 ·
Replies
15
Views
4K
Replies
6
Views
2K
Replies
8
Views
3K
  • · Replies 5 ·
Replies
5
Views
5K
  • · Replies 58 ·
2
Replies
58
Views
9K
Replies
2
Views
4K
  • · Replies 9 ·
Replies
9
Views
2K
  • · Replies 6 ·
Replies
6
Views
3K