Torque calculations for a small electric vehicle

AI Thread Summary
Calculating torque for a small electric three-wheeler involves understanding the forces acting on the vehicle when on an incline. The maximum angle before slipping can be determined using the equation involving the coefficient of friction and gravitational forces. Each driving wheel's torque must be calculated separately, considering the distribution of weight and the friction forces at play. The driven wheel, which stabilizes the vehicle, does not contribute to torque calculations. Properly analyzing the forces and using free body diagrams will help ensure accurate torque calculations for effective vehicle performance.
  • #51
Lnewqban said:
If I have the wheels mounted directly on the BLDC motor axle, how should I calculate the wheel torque?
I ask this because, if I send the command to the motor, e.g. 5 Nm necessary to keep the vehicle steady on the incline, how do I get the feedback for the control loop?
So, if I calculated that the vehicle needs 5 Nm to rest on the slope, it is correct to measure the wheel torque and consider it as feedback to my torque control loop?
And how do I should I calculate the wheel torque in this case?
 
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  • #52
Wouldn't your feedback come from an accelerometer? You set a certain amount of torque, expecting a certain amount of acceleration. If the resulting acceleration is different from what is expected, you apply the necessary correction.
 
  • #53
jack action said:
Wouldn't your feedback come from an accelerometer? You set a certain amount of torque, expecting a certain amount of acceleration. If the resulting acceleration is different from what is expected, you apply the necessary correction.
Yes, but how do I convert it? And btw I want it to rest...
 
  • #54
If you want the acceleration to be zero (at rest), then you have calculated a constant value for your torque ##C##, say 5 N.m. If the vehicle accelerate (+ve or -ve), then you need to counterbalance your torque by the amount of acceleration ##a## that is measured (it should be zero).

So you get your new torque value ##T## to apply with ##T = C + rma## where ##r## is your wheel radius, ##m## is the vehicle mass and ##a## the measured acceleration.

If you can measure the velocity ##v##, that is even better, because your trying to reach for ##v = 0##, which is your true objective. then the desired acceleration might be to reach for ##\frac{dv}{dt}## where ##dv## will be some fraction of ##v## and ##dt## will be based on your feedback loop time interval.
 
  • #55
jack action said:
If you want the acceleration to be zero (at rest), then you have calculated a constant value for your torque ##C##, say 5 N.m. If the vehicle accelerate (+ve or -ve), then you need to counterbalance your torque by the amount of acceleration ##a## that is measured (it should be zero).

So you get your new torque value ##T## to apply with ##T = C + rma## where ##r## is your wheel radius, ##m## is the vehicle mass and ##a## the measured acceleration.

If you can measure the velocity ##v##, that is even better, because your trying to reach for ##v = 0##, which is your true objective. then the desired acceleration might be to reach for ##\frac{dv}{dt}## where ##dv## will be some fraction of ##v## and ##dt## will be based on your feedback loop time interval.
I have the speed of the motor axle is spining, in rad/s, if I have the wheel directly on that axle, or a hub-motor (segway), can I use that value?
 
  • #57
Hello guys, I'm working for a home project and I want to made a simulation on a BLDC motor, which have a wheel attached to it's axle. (It is a part of small cart, 2 BLDC motors with 2 wheels directly mounted on the axle). So can I control the torque this way? What regulator should I use? How to integrate the load torque in motor subsystem?
 
  • #58
No one?..
 
  • #59
domnu_filip said:
What regulator should I use?
When I shop for BLDC motors online, I see that many of the include the manufacturer's regulator as part of the package.
 
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