How can I detect rotary motion in CNC machines using a standard method?

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Discussion Overview

The discussion revolves around detecting rotary motion in CNC machines, specifically focusing on methods to determine whether the motor is running without needing to know the speed. The scope includes practical applications and mechanical arrangements for motion detection.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant is currently using a proximity sensor to detect motor status by generating pulses when the motor is running, but seeks a method to convert these pulses into a continuous signal.
  • Another participant suggests leveraging existing control signals from the CNC machine's motor controller to determine when the motor is running.
  • The original poster acknowledges the availability of such signals on some machines but notes the challenge of finding a consistent signal across different CNC machines.
  • The original poster mentions considering a centrifugal switch as a potential standard method for detecting motor operation.

Areas of Agreement / Disagreement

Participants do not appear to reach a consensus on a single method for detecting rotary motion, as multiple approaches are discussed, and challenges regarding compatibility with various CNC machines are acknowledged.

Contextual Notes

The discussion highlights the limitations of relying on specific control signals, as they may not be universally applicable across different CNC machines. The feasibility of using a centrifugal switch remains uncertain.

Who May Find This Useful

Individuals working on CNC machine projects, engineers involved in motion detection, and those interested in standardizing methods for motor status detection may find this discussion relevant.

vbdev
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Hello everybody,

I am basically in computer & electronics field. In one of my project, I want to get the status of the motor of cnc machines (to detect whether it is running or not). Speed is not important. Presently I am using proximity sensor near the motor shaft. I get pulses when motor is running. Then I have to convert these pulses to a continuous signal.

I am looking for some simple mechanical arrangement to detect linear or rotary motion. So that a limit switch will operate when motor is running.

Thanks.
 
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There must be something controlling the motor which at some stage in the controller tells the motor to run can you piggyback onto that signal.
 
Thanks Jobrag. Yes, such signal is available on some machines. But as my product is used with different types of CNC machines, every time I have to find such signal which is difficult.

Thats why I have decided to use a standard method which will work for any machine. I got one tip to use centrifugal switch, I will see whether it is possible or not.
 
Thanks Jobrag. Yes, such signal is available on some machines. But as my product is used with different types of CNC machines, every time I have to find such signal which is difficult.

Thats why I have decided to use a standard method which will work for any machine. I got one tip to use centrifugal switch, I will see whether it is possible or not.
 

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