How can I determine spring rate of U-shaped clip?

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SUMMARY

The discussion focuses on determining the spring rate of a redesigned U-shaped spring clip after increasing the corner radii. The user seeks analytical methods to validate the spring rate and clamp force for their application. It is recommended to refer to Mechanics of Materials texts, specifically utilizing Castigliano's method and related energy methods to analyze the impact of the design changes on the spring behavior.

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  • Understanding of Mechanics of Materials
  • Familiarity with Castigliano's method
  • Knowledge of spring mechanics and design
  • Experience with analytical methods in mechanical design
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  • Research Castigliano's method for calculating deflection and spring rate
  • Study energy methods in Mechanics of Materials
  • Explore the effects of geometric changes on spring behavior
  • Investigate U-shaped spring clip design principles and applications
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Mechanical engineers, product designers, and anyone involved in the design and analysis of spring mechanisms, particularly those working with U-shaped clips.

Raddy13
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I'm redesigning a small, U-shaped spring clip, similar in shape to this:

1889_1949.jpg


To make it fit, I had to increase the radii in the corners from the original design, so I need to validate that it will still have sufficient spring rate/clamp force for our application. I'm trying to figure out how I can do this analytically. It seems like a simple problem, but I can't find anything in my machine design book about U-shaped clips. At the very least, if I know the spring behavior of the original clip, can I predict how increasing the radii will affect it?
 
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Go to a Mechanics of Materials text and look up Castigliano's method and related energy methods. You are likely to find a related example there.
 
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I have encountered a vertically oriented hydraulic cylinder that is designed to actuate and slice heavy cabling into sections with a blade. The cylinder is quite small (around 1.5 inches in diameter) and has an equally small stroke. The cylinder is single acting (i.e. it is pressurized from the bottom, and vented to atmosphere with a spring return, roughly 200lbs of force on the spring). The system operates at roughly 2500 psi. Interestingly, the cylinder has a pin that passes through its...

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