How Do I Calculate BTU Needs for Cooling an Enclosed Space?

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SUMMARY

This discussion focuses on calculating BTU needs for cooling an enclosed space, specifically a 33"x33"x33" aluminum box with a 3/4" air gap and 1/8" HDPE plastic walls. The user seeks to maintain an internal temperature of 70°F while accounting for a 100W output and varying external temperatures. Key calculations involve using the conduction equation "BTU = U x A x (T1 - T2)" for determining cooling needs and assessing the R-value of the enclosure's surfaces. The discussion emphasizes the importance of including heat contributions from internal components and the insulation's effectiveness in temperature regulation.

PREREQUISITES
  • Understanding of thermal resistance and R-value calculations
  • Familiarity with BTU calculations and heat transfer principles
  • Knowledge of DAQ (Data Acquisition) systems for temperature measurement
  • Basic concepts of HVAC systems and cooling load calculations
NEXT STEPS
  • Research "Calculating R-value of multi-layer insulation systems"
  • Study "Heat transfer equations in HVAC applications"
  • Learn about "Cooling load calculations for enclosed spaces"
  • Explore "Using DAQ systems for thermal analysis in engineering projects"
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Engineers, HVAC professionals, and anyone involved in thermal management or cooling system design for enclosed spaces will benefit from this discussion.

Acside
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Hi all. I'm working on a small project and could use help.

I have an 3/8" thick aluminum box that is going to be placed outside. The dimensions of the box are 33"x33"x33" and inside the box there is a 3/4 air gap on all sides that is covered with 1/8" hdpe platic walls.

There will also be a 100w output within the box.

Lets say I want to maintain 70f degrees inside of the enclosure.

Using a DAQ setup I have been able to determine that the surface temperature in direct sun reaches ~130f and the internal hdpe walls reach ~100f. Using r3.5 foil/bubble insulation behind the hdpe gives me a lower internal surface temp of 90.

My questions are: 1) how could I calculate the actual R value of all the surfaces using my DAQ setup? This would be useful to mathematically test changes to the enclosure.

2) How could I determine the BTU's needed for cooling to maintain 70f? Would a simple conduction equation like "btu=UxAx(t1-t2)" be all that's required if I want to assume all external surfaces are the same temperature?

3) If I assume the internal air volume is 20cuft and 100 degrees could I use btu= (t1-t2)x1.08xcfm to determine cooling required to bring the air down to 70f when the box has been unconditioned for some time like a peak cooling load? " 30x1.08x20=btu?"

4) Finally, what would be the equation to determine actual temperature differences between one side of surface and the other. If I have an r4 insulation board that is 100F on one side how can i determine the temperature rise on the other?

Thank you for reading!
Any input would be appreciated!
 
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Welcome to PF!
Acside said:
Using r3.5 foil/bubble insulation behind the hdpe gives me a lower internal surface temp of 90.

My questions are: 1) how could I calculate the actual R value of all the surfaces using my DAQ setup?
Add the R-value of a sheet of HDPE to 3.5.
2) How could I determine the BTU's needed for cooling to maintain 70f? Would a simple conduction equation like "btu=UxAx(t1-t2)" be all that's required if I want to assume all external surfaces are the same temperature?
Yes, though you need to add the heat that you are applying to the inside to that...
3) If I assume the internal air volume is 20cuft and 100 degrees could I use btu= (t1-t2)x1.08xcfm to determine cooling required to bring the air down to 70f when the box has been unconditioned for some time like a peak cooling load? " 30x1.08x20=btu?"
That's the energy required to cool the air inside down once...but doesn't include the heat capacity of what is inside or the walls.
4) Finally, what would be the equation to determine actual temperature differences between one side of surface and the other. If I have an r4 insulation board that is 100F on one side how can i determine the temperature rise on the other?
The surface temperatures of each side are almost exactly the ambient temperatures in the two spaces.
 

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