How do magnetic flux lines behave around external defects in steel structures?

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SUMMARY

This discussion centers on the behavior of magnetic flux lines around external defects in steel structures, specifically in the context of Magnetic Flux Leakage (MFL) detection techniques. Participants analyze how the presence of a defect alters the magnetic field, causing flux lines to follow the contour of the defect, which aids in detection. The conversation references the use of finite element methods (FEM) for analyzing magnetic flux density and highlights the importance of understanding how these flux lines behave to improve defect detection in steel pipelines.

PREREQUISITES
  • Understanding of Magnetic Flux Leakage (MFL) detection techniques
  • Familiarity with magnetic flux density concepts
  • Knowledge of finite element methods (FEM) for magnetic analysis
  • Basic principles of magnetism and magnetic fields
NEXT STEPS
  • Research the principles of Magnetic Flux Leakage (MFL) detection in detail
  • Learn about finite element analysis (FEA) applications in magnetic field studies
  • Explore the effects of external defects on magnetic flux density
  • Investigate advanced techniques for visualizing magnetic flux lines in materials
USEFUL FOR

Engineers, materials scientists, and professionals involved in non-destructive testing (NDT) of steel structures, particularly those focused on defect detection and magnetic analysis.

Aaron1978
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Hi All,

Can anyone help with the following problem (see attached image
MFL_diagram.JPG
)? The left diagram shows a magnet clamped to a piece of steel (in the example the steel is the wall of a pipeline). The lines of flux are shown to pass through the pipe wall. I am happy with this diagram and what it shows.

The diagram on the right shows the same piece of metal with the same magnet clamped to it, only this time there is some metal missing on the outside of the metal (called an external defect in the diagram). This causes (according to the diagram) the magnetic flux lines to follow the contour of the defect, which allows the defect to be detected by the sensor. Is this a true representation of how the lines of flux would appear and how detection by the sensor would occur?

This technique forms the basis of detecting metal loss in steel structures. See http://en.wikipedia.org/wiki/Magnetic_flux_leakage"
if you're interested.

Appreciate the help,

Bewst Regards,

Aaron
 
Last edited by a moderator:
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did you draw these pictures?
 
No. The pictures are taken from a textbook on MFL tools. I'm not satisfied with the explanation of how the magnetic field is displayed when there is a defect present.

Ulimately I'd like someone to show me what the magnet lines of flux would look like in the following diagram -
MagneticField.JPG


Thanks,

Aaron
 
Aaron1978 said:
No. The pictures are taken from a textbook on MFL tools. I'm not satisfied with the explanation of how the magnetic field is displayed when there is a defect present.

Ulimately I'd like someone to show me what the magnet lines of flux would look like in the following diagram - View attachment 10384

Thanks,

Aaron

obviously by analogy they look exactly the other one with a chunk missing. Though I'm inclined to think that the field lines would protrude from the missing part.
 
Magnetic Flux "Leakage"

Hello again,

I'd just like to try and revive this thread. Does anyone have anymore ideas?

Regards,

Aaron
 
magnetic flux density

hii dear...
i also tried to plot the flux lines to find the magnetic flux density in the pipe.i used the fem to perform the analysis.but magnetic flux density seems to be decreasing from the magnet section towards the centre of the plate.i would like to discuss with you this issue.mail me at nissam.sidheeq@gmail.com

Regards
Nissam Sidheeq
 
Aaron1978 said:
Ultimately I'd like someone to show me what the magnet lines of flux would look like in the following diagram - View attachment 10384

Thanks,

Aaron
They would look like the streamlines of flowing water, and be compressed between the defect and the bottom of the iron bar. The increased B at this area would increase the reluctance of the magnetic circuit.
 

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