How to Calculate Torque for Rotating a 6kg Cylinder at 100RPM?

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Discussion Overview

The discussion revolves around calculating the torque required to rotate a 6kg cylinder at 100 RPM. Participants explore the necessary considerations for selecting an appropriate motor, including factors like acceleration, friction, and the mass moment of inertia.

Discussion Character

  • Technical explanation
  • Conceptual clarification
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • One participant proposes a basic formula for torque based on force and radius, but questions the need for additional considerations regarding acceleration time.
  • Another participant points out the importance of accounting for friction and external forces that would affect the torque required to maintain rotation.
  • A participant clarifies the correct angular velocity for 100 RPM, correcting an earlier miscalculation.
  • There is a discussion about the relationship between torque and acceleration time, with one participant suggesting that faster acceleration requires more torque.
  • Another participant introduces the concept of mass moment of inertia and its relevance to torque calculations, providing a formula that relates torque to angular acceleration.

Areas of Agreement / Disagreement

Participants generally agree that multiple factors influence the torque required, including acceleration time and mass moment of inertia. However, there is no consensus on the specific torque values or the exact parameters needed for calculations.

Contextual Notes

Participants mention the need for additional information regarding friction and external forces, as well as the dependence on the motor specifications for acceleration. The discussion does not resolve the complexities involved in calculating the required torque.

Who May Find This Useful

This discussion may be useful for individuals interested in motor selection for mechanical systems, particularly those involving rotational dynamics and torque calculations.

deadstar33
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Hi,

I'm trying to choose the right motor for a test rig I've built. I have a shaft attached to a cylinder that weighs 6kg, and I need to know how much torque would the motor I'm getting need to be able to produce in order to rotate the cylinder at 100RPM.

My attempt:
Torque = Force x r
where r = radius of the cylinder = 0.08m

Force = mass x acceleration
where mass = 6kg

accel = velocity/time
velocity = r x ω (rotational speed)
where ω at 100RPM = 6.28 rad/sec
So v = 0.08 x 6.28 = 0.5 m/s
Therefore accel = 0.5/t

Therefore T = 6 x 0.5/t x 0.08
= 0.24/t Nm

Is it as simple as this or is there more to it? And how do I know what t should be to work out the acceleration if all I know is what velocity I want it to rotate at? Would every motor have the acceleration spec listed with it or something?

Thanks in advance.
 
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There is more to it than that:

1) Is the shaft the same diameter as the cylinder?

2) ω = 100RPM = (100 *2∏rad/revolution)/(60s/min.) = 10 rad/s approx.

3) There must be some friction or external force acting on the cylinder (other than your shaft) else once you start rotating it will continue to spin in perpetuity.
 
1. The diameter of the shaft is 0.017m (17mm) and the diameter of the cylinder is 0.16m.

2. Sorry you're right, it's 6.28 rad/s at 60RPM and ~10rad/s at 100RPM.

3. Do you mean like air resistance? Or friction due to having imperfect bearings on the shaft? I don't have much experience with motors so I'm just trying to understand as much as I can about the problem and how to select the right motor.

Thanks.
 
I mean anything that provides resistance that requires a torque to keep the 100rpm going.

Or maybe you meant your question was how much torque is required to accelerate the cylinder from 0 to 100rpm?
 
Yeah that's what I meant. I'm guessing the torque will then depend upon how fast I'm accelerating it from 0 to 100RPM? i.e. if I want to be able to accelerate it from 0 to 100 in 1 second it would require more torque than the same increase over 10 seconds. If that's the case, it presumably depends upon the motor in question...
 
Yes, it will depend on how fast you want to accelerate it but also depend on the mass moments of inertia of the cylinder and shaft.
 
I see. Is there an equation that relates the mass moment of inertia to the torque in some way then? I calculated the mass moment of inertia of the cylinder and shaft together to be 0.033kgm^2.
 
Yes, there most certainly is:

∑T = ICM\alpha

where

∑T = summation of all the torques acting on the object about the axis
ICM = the mass moment of inertia of the object about the axis passing through the center of mass
\alpha = the angular acceleration of the object about the axis
 
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Thanks
 

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