How to increase the stiffness of a simple structure

Click For Summary
SUMMARY

The discussion focuses on increasing the stiffness of a tool designed for precise positioning of a component. The tool consists of a main frame connected via nuts and bolts and features four teeth-like structures. Participants suggest using tubular materials instead of sheet metal or aluminum to enhance stiffness, while also emphasizing the importance of understanding load distribution and support mechanisms. The cost constraint for the project is set at under 50 euros.

PREREQUISITES
  • Understanding of structural engineering principles
  • Familiarity with materials such as sheet metal and aluminum
  • Knowledge of load distribution and support mechanisms in mechanical design
  • Basic concepts of manufacturing techniques
NEXT STEPS
  • Research the benefits of using tubular structures in mechanical design
  • Explore techniques for analyzing load distribution in structural components
  • Investigate different manufacturing techniques suitable for aluminum and sheet metal
  • Learn about stiffness optimization methods in mechanical engineering
USEFUL FOR

Mechanical engineers, product designers, and anyone involved in the design and optimization of structural components for precise positioning applications.

omarmorocci
Messages
47
Reaction score
0
Hello everybody,

I am currently working on desinging a tool, and I would like to get your advice on how to increase it's stiffness.
upload_2017-5-29_16-53-46.png


The tool will be used for correct positioning of a component.
It consists of 2 parts :
upload_2017-5-29_16-54-47.png

And
upload_2017-5-29_16-55-4.png
 
Engineering news on Phys.org
Need some more information . What is the component being held and how is the holding tool supported ?
 
Way too little information. In which plane does it need to be stiffer? Any limitations on materials? Manufacturing techniques? Cost?

Simple answer might be to make it out of tubes rather than sheet.
 
Nidum said:
Need some more information . What is the component being held and how is the holding tool supported ?
Part one is connection the main frame via nuts and bolts
Part two has 4 teeth like structures that hangs onto the main frame

CWatters said:
Way too little information. In which plane does it need to be stiffer? Any limitations on materials? Manufacturing techniques? Cost?

Simple answer might be to make it out of tubes rather than sheet.
Direction.png

The only important direction is the one shown via the arrow.
Material is either sheet metal or aluminium.
no limitation on manufacturing techniques
Cost should be under 50 euros
 
I'm afraid I still can't really visualise what's fixed and where the load is in relation to that fixed point.
 
CWatters said:
I'm afraid I still can't really visualise what's fixed and where the load is in relation to that fixed point.
I will post a complete picture tomorrow to show exactly how everything's connected
 
CWatters said:
I'm afraid I still can't really visualise what's fixed and where the load is in relation to that fixed point.

This is how the tool is connectec to the rail.
There is no load on it. The only requirement is that it's position along the rail should not exceed +- 5mm
Capture1.PNG
Capture2.PNG

Capture3.PNG
 

Attachments

  • Capture1.PNG
    Capture1.PNG
    6.6 KB · Views: 540
  • Capture2.PNG
    Capture2.PNG
    23.9 KB · Views: 557
How is the end of the fixture with the tested part vertically supported and what is the weight load on the fixture from the tested part?

If there is any friction force in the direction you indicate then there is no provision in the fixture to prevent the fixture from twisting the vertical attachment arm of the fixture and deflecting the arm in the direction of the load you indicate.
 

Similar threads

  • · Replies 3 ·
Replies
3
Views
2K
Replies
2
Views
7K
  • · Replies 2 ·
Replies
2
Views
2K
  • · Replies 0 ·
Replies
0
Views
2K
Replies
11
Views
2K
Replies
6
Views
2K
Replies
3
Views
3K
  • · Replies 9 ·
Replies
9
Views
4K
  • · Replies 7 ·
Replies
7
Views
964
Replies
6
Views
2K