How to make a custom UPS using an old PC power supply and 18650 batteries?

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SUMMARY

This discussion focuses on creating a custom Uninterruptible Power Supply (UPS) using an old 350 Watt PC power supply and 18650 lithium-ion batteries. The user aims to achieve a 2-3 hour backup for a Motorola MB8600 modem and router, which require 12V at 2.5A and 5A, respectively. The conversation highlights the importance of understanding battery configurations, specifically the 4s2p setup, which combines four batteries in series and two in parallel to double the available milliamp hours (mAh). Safety concerns regarding battery management and potential hazards are also emphasized.

PREREQUISITES
  • Understanding of battery configurations, specifically 4s2p.
  • Knowledge of voltage and current requirements for electronic devices.
  • Familiarity with lithium-ion battery safety and management.
  • Basic electronics skills, including working with DC power supplies.
NEXT STEPS
  • Research the specifications and safety protocols for 18650 lithium-ion batteries.
  • Learn about DC to DC step-up converters and their applications.
  • Investigate UPS controller options suitable for DIY projects.
  • Study battery management systems (BMS) for lithium-ion configurations.
USEFUL FOR

This discussion is beneficial for DIY electronics enthusiasts, hobbyists building custom UPS systems, and anyone interested in battery management and safety in power supply projects.

ghowriter
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Yes, this is a question. I already converted an old PC power supply (350 Watt) to replace the bower bricks for my Internet modem and router. What I would like to do now is install a 2-3 hour mini-UPS in the mix so I can remove it from my computer's UPS.

I have spent days online scouring the web for info on this. I've learned a bit but truth be told, most posts on this topic detail how to build a router UPS but limit the output amps. My modem (Motorola MB8600) adapter outputs 12 v 2.5a and my router's is 12v 5a. This was not an issue for the PC power supply as it was a single rail with 20a available.

Most laptops batteries are 6 cell (18650) and run for between 2 to 3 hours. I assume I would use between 4 to 12 cells here. What I don't know and can't seem to find is how do I ensure the amps required by each device. I want to keep my batteries in groups of 4 because my protection circuit boards each protect 4 cells.

I understand that unless I use a DC to DC step up circuit, 4 batteries in series would provide the 12v (4x3.7=14.8) and, if my understanding is correct, the mAh would be what one battery is (my batteries are recycled from laptop batteries and I've yet to determine their capacity) which, ideally, is 24mAh but may be as low as 1350.

So I read that most laptop batteries are 6 cell and use a standard of 4s2p. I do not understand this. I know it's 4 batteries in series and 2 in parallel, but how would this configuration double the mAh?

So, there it is. Comments, hints, tips, tricks are all welcome.

Thank you for your time.
 
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When it comes to battery powered projects (especially if you are not a battery and power supply expert), it's best to use as much off-the-shelf stuff as possible.

Consider using this DC UPS controller and maybe a good-size lead acid car battery:

https://www.powerstream.com/12V-backup.htm

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Should have know someone would try to sell something rather than help. Please delete my account, I won't be returning.
 
Don't be silly. The 4s2p means two complete 4s batteries in parallel. So 14.8V at twice the amps. But these batteries must be treated carefully or you will create a fire.
 
ghowriter said:
Should have know someone would try to sell something rather than help.
LOL, yeah, I own a lot of stock in PowerStream (well, and Google, which helped me find the product).

We are trying to help you to avoid setting your house on fire, among other things.
 
Last edited:
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ghowriter said:
but how would this configuration double the mAh

mAh for a fixed voltage is a unit of energy. Twice as many batteries in parallel, twice as much energy.
 
OP seems to be gone. Closed.
 

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