How to prevent diesel fuel from gelling at low temperatures?

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Discussion Overview

The discussion centers around the issue of diesel fuel gelling at low temperatures, specifically in the context of a stranded truck in cold weather. Participants explore potential solutions and share experiences related to preventing or reversing the gelling process, including the use of additives and heating methods.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant describes their situation with a diesel truck that won't start due to suspected gelling of the fuel at -10 degrees Fahrenheit, expressing urgency for solutions.
  • Another participant suggests heating the fuel tank, referencing traditional methods used by truck drivers, while cautioning against doing so in a garage.
  • A participant questions whether gelling is reversible and shares their experience of adding an anti-gelling additive without immediate success, noting the cold temperature of the truck.
  • It is mentioned that ice crystals can form and block the fuel filter, complicating the situation further.
  • One participant argues that gelling should be reversible, comparing it to the freezing and melting of water, but notes challenges with even distribution of additives in gelled fuel.
  • Another suggests adding heated fuel to the tank and emphasizes the importance of heating all parts of the truck where fuel flows, not just localized areas.
  • A later reply shares a positive outcome, stating that the truck was able to run after a day in the garage, reinforcing the idea that the gelling process is reversible.

Areas of Agreement / Disagreement

Participants express varying opinions on the effectiveness of different methods to reverse gelling, with some suggesting that it is reversible while others highlight the difficulties in achieving this. There is no clear consensus on the best approach to take.

Contextual Notes

Participants mention limitations such as the time required for heating and the distribution of additives, indicating that the effectiveness of proposed solutions may depend on specific conditions and circumstances.

Who May Find This Useful

This discussion may be useful for truck drivers, mechanics, or anyone dealing with diesel fuel in cold weather conditions, particularly those seeking practical advice on preventing or addressing fuel gelling issues.

dydxforsn
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Low Temperature Diesel Fuel (urgent)

I'm having a problem with diesel fuel at the moment and would greatly appreciate insight into the subject. I'm currently stranded in Colorado where it's somewhere like -10 degrees (F) and our diesel truck isn't starting. I've narrowed down the problem to being simply the chemical properties of diesel at low temperature (the battery is fine and the engine we've heated to suitable temperatures, though the fuel tank isn't something we've heated and the diesel probably reached -10 degrees (F) for sure. We did not use an additive (this wasn't my fault <<), and thus we believe the diesel "gelled" and the truck seems to die after only a minute of run time.

My question is, after we add an anti-gelling additive, is it to late? Does the diesel remain permanently "gelled"? Are we trapped in Colorado forever? Currently we have the truck in a 40 degree (F) or so garage. We hope to leave tomorrow morning, so any advice on what we can do can only (hopefully) be useful in the next 12 or so hours.

Any information would be greatly appreciated :D
 
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Just heat the tank, truck drivers used to just light wood fires underneath the external fuel tanks - this might not be recommended inside a garage!
 


so the gelling is reversible? we've heated the truck some, but it still is having difficulty staying running (like positive 10 degrees F probably), I'm pretty worried :(

thanks for the reply though :Dedit*** oh, and I guess I should say that we added the additive and waited like a hour and the results haven't been as good as we had hoped. The truck itself is still pretty cold though, it hasn't had time to heat up enough in the garage yet.
 
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Apparently you can also get ice crystals that will plug up the gas filer.

http://www.thedieselstop.com/forums/f27/what-if-you-do-gell-up-79240/"

On the plus side, you could try towing services that might have heating blankets for engine and tank, diesel additives and know what you need.
 
Last edited by a moderator:


Gelling should be reversible - it is not much different from freezing water. Temperature goes down, water freezes, temperature goes up, ice melts, same should happen to the fuel. Trick is, even after adding additive that lowers gelling temperature, it is not able to mix with all fuel - as most of the fuel is gelled, and some is in the tubes, fuel pump and so on, it is not easy for the additive to distribute evenly through everything. Combination of additive, heating and patience should work.

Unless there is something more to that.
 


He could also add heated fuel to the one in the tanks, together (or after) the additive. Certainly, even if all the fuel in the tanks melted in this way, he should wait for the fuel in the pumps and ducts to melt for conduction and this infact requires (a lot of?) time.

Probably he should, however, find a way to heat a little *all the inside of the truck* (certainly not putting fire there). When water freezes in a pipeline, even if the pipe is short, it's very difficult to melt it with a heat source (even a flame) but which is localized in just a point.

In the case of the Truck the pipes are narrower and so it should be a bit easier, but I think that heating, even just at room temperature (don't know for how much time, he will try to start the engine after 1 hour or 2) but all the inside of the truck (or at least all the parts where there is the fuel) is the most important thing.
 


Thanks a lot for all of the input! We got out safely the next day, it just took an entire day in the garage for the truck to anti-gel. I'm glad you told me it was reversible (I wasn't sure), because we used that information in deciding that exiting through the pass was safe as long as everything was degelled and with the additive.

I love these forums and the people on them :D

The link also helped a lot Phrak :D
 

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