How to wind a brushless motor (number of windings per stator)

Click For Summary
SUMMARY

This discussion focuses on the procedure and calculations required to wind a stator for a brushless motor, specifically a DC 3-phase model. Key factors include the number of windings, rotor pole count, desired RPM, and power requirements. Participants emphasize the importance of these parameters in achieving optimal motor performance. The conversation highlights the need for precise calculations to ensure the desired force output from the motor.

PREREQUISITES
  • Understanding of brushless motor design principles
  • Knowledge of winding techniques for electric motors
  • Familiarity with electrical engineering concepts related to RPM and power
  • Ability to perform calculations for winding configurations
NEXT STEPS
  • Research the impact of winding count on brushless motor torque
  • Learn about calculating optimal RPM for specific applications
  • Explore tools for simulating motor performance based on winding configurations
  • Investigate different types of copper wire and their effects on motor efficiency
USEFUL FOR

Engineers, hobbyists, and anyone involved in designing or optimizing brushless motors, particularly those interested in stator winding techniques and performance calculations.

oystein
Messages
1
Reaction score
2
Hi folks,

I'm searching for information/procedure and also calculations/equations on how to correctly wind a stator on a (general or DC 3-phase) brushless motor? I.e. how to wind a copper wire X number of times around the stators, and thus get the desired performance/force that is required?

Thanks in advance!
 
Last edited:
Engineering news on Phys.org
Welcome to PF.
Can you please give a link to, or attach a picture of the stator.
How many poles on the rotor?
What RPM do you need?
What power?
 
Reply
  • Like
Likes   Reactions: berkeman

Similar threads

Induction motor windings, number of turns per phase and per pole
  • · Replies 2 ·
Replies
2
Views
4K
Is Picture 2 a Brushless DC Motor and How Do Winding Methods Affect Efficiency?
  • · Replies 6 ·
Replies
6
Views
9K
Revamp Your Motorcycle's Charging System for 12v DC: Stator Winding Help
  • · Replies 3 ·
Replies
3
Views
4K
How to calculate the inductance of a stator winding
  • · Replies 5 ·
Replies
5
Views
9K
Influence of Motor Winding End Turns On Torque
  • · Replies 10 ·
Replies
10
Views
9K
How are coils arranged in a power station generator?
  • · Replies 8 ·
Replies
8
Views
5K
Insulated brushless motor windings
  • · Replies 2 ·
Replies
2
Views
2K
Eddy currents in case of synchronous and asynchronous motors
  • · Replies 14 ·
Replies
14
Views
4K
How are BLAC motors wound and what makes them different from BLDC motors?
  • · Replies 1 ·
Replies
1
Views
8K
Lagging or leading synchronous generator
  • · Replies 2 ·
Replies
2
Views
4K