I ask for your help understanding the limits of my wires

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Discussion Overview

The discussion revolves around understanding the current limits of electrical wires, specifically 16 AWG wires rated for 600V, and how these limits relate to wire length, voltage, and temperature ratings. Participants explore implications for using these wires in practical applications, such as connecting electrical appliances.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Conceptual clarification

Main Points Raised

  • One participant interprets that short wires can handle up to 22 amps, while long wires are limited to 3.7 amps, questioning the impact of voltage on these ratings.
  • Another participant agrees with the initial reading but suggests that the acceptable current for short wires should be lower, citing a more conservative rating of 15 amps.
  • Some participants recommend using thicker wire (12 AWG) for high power applications, even for short distances.
  • A participant clarifies that the 3.7A rating for long wires is primarily to limit voltage drop, while the rating for short wires is based on insulation temperature limits and installation conditions.
  • Concerns are raised about the temperature ratings of wires in lamps, with one participant questioning the logic behind using wires rated for higher currents in lower wattage lamps.
  • Another participant notes that the current ratings depend on the environment where the wire is used, such as whether it is in free air or insulated, and mentions the importance of power dissipation in cables.

Areas of Agreement / Disagreement

Participants express differing views on the appropriate current ratings for the wires, with some advocating for lower ratings and others suggesting higher limits. The discussion remains unresolved regarding the implications of wire ratings in practical applications.

Contextual Notes

Participants mention various factors affecting wire ratings, including insulation temperature, installation conditions, and voltage drop, but do not reach a consensus on the implications for specific applications.

HomeExperiement
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Hi!

I have wires that have printed 600V 16 AWG on it. I found this table: http://www.basicsofelectricalengineering.com/2017/07/basics-of-wire-gauge-and-awg-system.html . As I understood then long wires can be used to transmit 3.7 amps and short ones 22 amps? Also does it depend on voltages? Like if I have 230 Volts instead of 600 will the maximum amps still be 22 or will it go up when volts go down?

In my case I have short cable (20 cm at most). So that means that I can hook it electrical appliance that takes 230V*22A = 5060W of power?

Just asking to know if I understood it correctly or not.
 
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You read correctly. But here there is a lot of comment on the huge difference between 'chassis' and 'transmission' admittable current. And a reference to a 'better' table - they quote 15 A, which seems more sensible to me.

For 5 kW I'd recommend a thicker wire, even for a short connection.
 
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BvU said:
I'd recommend a thicker wire,
Ditto. They might as well go with 12 AWG in my opinion.
 
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HomeExperiement said:
As I understood then long wires can be used to transmit 3.7 amps and short ones 22 amps?
Tthe 3.7A rating for 'long' wires is to limit the voltage drop along the wire. Since the total wire resistance increase with length, a given current will cause a larger voltage drop in a long wire than a short one. For these cases, often the current rating is set for no more than a 5% voltage drop at the far end.

For 'short' wire runs the current rating is based on the maximum allowed temperature of the insulation, and whether the wire is out in the open, in a conduit, or in a multi-conductor cable. (Well, it also depends on the surrounding temperature, you don't want the wire hot enough that the wire itself oxidizes or corrodes due to the high temperature. :o:)

HomeExperiement said:
Also does it depend on voltages? Like if I have 230 Volts instead of 600 will the maximum amps still be 22 or will it go up when volts go down?
No. The voltage rating depends only on the insulation.

Cheers,
Tom
 
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It had 120C written for temperature. Asked this because on my lamp I have 28W bulb limit and then the same manufacturer sells more expensive lamp that looks the same outside that has 85W limit. Since they visually look both same (same materials, etc) then the argument that other deals with the heat better somehow is ruled out. And that's why I looked what's inside to figure out of 36W LED or 40W LED is also ok with it. I personally find it interesting that lamp that is rated for 28W has such wires in it. Is there any logical reason behind it (like running it for long time needs some extra durability maybe?) or is it just that the factory took what was the cheapest to get?
 
What wires inside? Can you post pictures?

Use the UPLOAD button too post them.
HomeExperiement said:
It had 120C written for temperature. Asked this because on my lamp I have 28W bulb limit and then the same manufacturer sells more expensive lamp that looks the same outside that has 85W limit. Since they visually look both same (same materials, etc) then the argument that other deals with the heat better somehow is ruled out. And that's why I looked what's inside to figure out of 36W LED or 40W LED is also ok with it. I personally find it interesting that lamp that is rated for 28W has such wires in it. Is there any logical reason behind it (like running it for long time needs some extra durability maybe?) or is it just that the factory took what was the cheapest to get?
 
Already put it together again. It was bit time consuming to open it so I wouldn't do it unless needed. The text was small and hard to read so photos wouldn't have much value.
 
Tom.G said:
Tthe 3.7A rating for 'long' wires is to limit the voltage drop along the wire.
Power dissipated in the cable and temperature reached is also relevant at times. The current ratings are based on where the cable actually runs (in free air or under roof insulation etc. ). We have all seen the figures on mains extension reels for permissible current when wound and when unwound.
 

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