How to Use a Laser Beam for Measuring Machine Guide Way Flatness?

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SUMMARY

The discussion focuses on using a low power laser beam as a straightness standard for measuring the flatness of a 2-meter-long machine guide way. The proposed method involves directing the laser at a digital camera sensor, which moves laterally along the guide way. Key considerations include ensuring the camera is not damaged by the laser, utilizing software to locate the center of the laser image, and determining if additional optics are necessary. Establishing the targeted accuracy and translating it into pixel requirements is essential for successful implementation.

PREREQUISITES
  • Understanding of laser measurement techniques
  • Familiarity with digital camera sensors
  • Basic knowledge of optics and lens systems
  • Proficiency in image processing software
NEXT STEPS
  • Research laser safety protocols for camera equipment
  • Explore image processing software options for laser image localization
  • Learn about optics suitable for enhancing camera performance in laser applications
  • Study accuracy requirements in laser measurement and their implications for pixel resolution
USEFUL FOR

Engineers, technicians, and researchers involved in precision measurement, machine calibration, and optical systems design will benefit from this discussion.

Firnsy
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Hello all,

I want to use a laser beam as a straightness standard for use in measuring flatness of a machine guide way which is about 2 meters long. I'm envisioning a low power laser pointed at the sensor of a digital camera which moves laterally along the imperfect guide way. The waviness of the guide way would change the position of the laser image on the camera sensor as I manually slide it along the length of the guide. How can I image the laser point without damaging the camera? What software will locate the center of the laser image and allow me to measure its change in position? Do I need some optics on the camera?
Thanks all.
 
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I think you should start with defining the targeted accuracy, and then do some math if your idea is able to met the requirements // what does that accuracy means if translated to pixels.
 

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