Is aluminum foil more electrically conductive on the shiny side?

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Discussion Overview

The discussion centers around the electrical conductivity of aluminum foil, specifically comparing the shiny side to the not-so-shiny side. Participants explore the implications of surface texture and oxide formation on conductivity, considering both theoretical and practical aspects.

Discussion Character

  • Exploratory, Technical explanation, Debate/contested

Main Points Raised

  • One participant suggests that electrical contacts to the shiny side of aluminum foil would have lower resistance due to its smoother surface, which may allow for better contact compared to the rougher not-so-shiny side.
  • Another participant notes that the oxide layer on aluminum can interfere with electrical contacts, regardless of the side, and mentions that aluminum can be a poor conductor choice due to this issue.
  • There is a mention of the trade-offs involved with aluminum as a conductor, highlighting its low cost and lightweight properties against the challenges posed by oxide formation.

Areas of Agreement / Disagreement

Participants express differing views on the impact of surface texture and oxide layers on conductivity, indicating that multiple competing perspectives remain without a clear consensus.

Contextual Notes

The discussion does not resolve the effects of high-frequency skin effects or the specific conditions under which conductivity may vary between the two sides of the foil.

Cash Fulton
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Is aluminum foil more electrically conductive on the shiny side or the foggier not-so-shiny side?
 
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I assume you mean, "On which side would electrical contacts to the foil have lower resistance?" The conductivity is through the bulk of the material (ignoring high-frequency skin effects, etc).

You would get better contact to the shiny side. The shiny side is shiny because it is smooth. The not-so-shiny side will be found to be much rougher at the microscopic level. This also affects the surface area at the microscopic level and, as a result, the amount of oxide that spontaneously forms. Even if your contacts have enough pressure to "squish out" the roughness, that oxide will still get in the way and degrade the contact conductivity.

Why is Aluminum Foil Shiny on One Side But Not the Other?
 
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The oxide layer on aluminium is notorious for interfering with electrical contacts, shinny side or not. Aluminium is sometimes a poor conductor choice for this reason. OTOH it is cheap, lightweight, and a good conductor, so it is often worth the trouble.
 
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Thank you, everyone.
 

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