Location of bend line on sheet metal flat layout?

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SUMMARY

The location of the bend line in a flat layout for sheet metal parts is determined by the type of bending machine used. For a U-channel with an opening of approximately 4.56 inches, the distance between the bend lines on the flat pattern will be 4.56 inches when using a press-brake, as the bend line is centered. However, when using a pan-brake, the bend line is offset by the bend radius, which in this case equals the material thickness of 0.188 inches. Accurate calculations must account for the neutral axis and the arc length of the bend.

PREREQUISITES
  • Understanding of sheet metal bending techniques
  • Familiarity with press-brake and pan-brake operations
  • Knowledge of bend allowance calculations
  • Basic principles of neutral axis in metalworking
NEXT STEPS
  • Research "bend allowance calculations for sheet metal" to understand how to determine bend lines accurately.
  • Learn about "press-brake vs. pan-brake" to identify the differences in bending techniques.
  • Study "neutral axis in metal bending" to grasp its significance in layout design.
  • Explore "arc length calculations in sheet metal bending" for precise fabrication outcomes.
USEFUL FOR

Manufacturing engineers, sheet metal fabricators, and designers involved in metalworking who need to optimize flat layout designs for bending processes.

gomerpyle
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For a flat layout sheet metal part, is the bend line located directly in the middle of the bend allowance section, or is it inset from one side by a distance of the bend radius? So for a U-channel with an opening of approx. 4.56" (distance between inside of legs), would the distance between the bend lines on the flat pattern be 4.56? This is assuming an inside bend radius equal to mat'l thickness (.188).
 
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