Mecanism for cutting peat moss bale

  • Thread starter Thread starter dave4763
  • Start date Start date
  • Tags Tags
    Cutting
Click For Summary
SUMMARY

The discussion centers on designing a mechanism to cut a 135 cubic feet peat moss bale on a conveyor system. Key suggestions include using a moving hydraulic cylinder with a U-shaped frame and a bandsaw for efficient cutting. Participants recommend making three bottom cuts, one vertical cut, and one upper cut to facilitate the dumping of peat moss while considering the challenges posed by the plastic wrapping. Alternative methods, such as using static knives or vacuum suction cups, were also proposed to address the removal of the plastic bag.

PREREQUISITES
  • Understanding of hydraulic systems and mechanisms
  • Familiarity with bandsaw operation and maintenance
  • Knowledge of conveyor systems and their integration with cutting tools
  • Basic principles of material handling and packaging
NEXT STEPS
  • Research hydraulic cutting mechanisms for industrial applications
  • Explore the design and operation of bandsaws for cutting various materials
  • Investigate conveyor system designs that accommodate cutting processes
  • Learn about effective methods for removing plastic packaging from bulk materials
USEFUL FOR

Engineers, machinery designers, and production line managers involved in material handling and processing of peat moss or similar products.

dave4763
Messages
6
Reaction score
0
Hi i want to know what kind of mecanism could be used to cut the 3 bottom side of a 135 cubic feet peat moss bale moving on a convoyor. i thinked about a moving down hydraulic cylinder with a Frame in U form, but i don't know how my blade will move from side to side?
Maybe in a groove??

i add a drawing for understanding

thanks to all!
 
Last edited:
Engineering news on Phys.org
How about put it on a small conveyors that stops for cutting then transfers it on. That won't interrupt the flow of other bales.
 
Well it could be a good idea!, i have to cut 3 buttom side and one upper sides of the bales for a good dumping of the peat moss even in winter time,so do you think bandsaw would be good?

The next step will be to do a height cut on a bale

I add a drawing for real this time lol!


thanks for everything
Dave
 

Attachments

I don't quite understand how you want to cut them. Maybe because I have no idea what peat moss is :P The diagram looks like you're talking about cutting the bottom off and leaving the offcut in place? That sounds like asking for the saw to pull the bales around or jam.

In my experience, in sawmills the saws are all making vertical cuts, and the logs are flipped over to cut different sides, then forced through the saws using knurled rollers pressed against them, or by being clamped to a moving carriage.
 
i have to cut the bale and dump the peat moss into a shredder who willl drop the peat moss directelly on the production line. So the best cutting configuration is to cut 3 bottom side,1 vertical side and one upper side. So the bale whatever the season, because the bale freeze in winter, will dump and the plastic will be remove in one piece.

So i can't do like sawmills because of the plastic, i will not be able to remove the plastic on the bale

thanks to you, sorry for my english
 
Now I'm even more confused. I just discovered that peat moss is some kind of topsoil, which I guess would be loose except when frozen, and the bale is a closed plastic bag?

Do you just want to open the bag so the contents can fall out? Can't you do that by passing it over some static knives?
 
yeah it's a compressed top soil, like my drawing i want to cut the bale with band or rotative fixed saw. This way i don't stop many times and don't loose time. i already have a hydraulic mecanism who going to cut the height of the bale with a fixed blade on a frame. The big problem is to remove the bag, i can flip the bale and use the fall to remove the plastic but i can,t target the good mecanism for that


You are making effort to understand my problem, i appreciate it thank,s buddy

dave
 
may i suggest cutting the bag wide open, then using some movable vacuum suction cups to pull the bag apart and release the contents?
 
i think the plastic under the bottom of the 2t bale will stay here even if you use suction
 
  • #10
dave4763 said:
i think the plastic under the bottom of the 2t bale will stay here even if you use suction

but he already said that he could flip the bale
 
  • #11
Are you talking about making these cuts all the way through the bale of peat moss.
It sounds to me with your 3 cuts on the bottom, one cut vertical, and one cut on top, that you want only surface cuts so the plastic bag can be removed.

By the way, I think a saw would gum up with heated plastic and do more of a rip, pull and tear rather than cut.

It might be that you are over-engineering this, and the simpler solution would be a person with a sharp knife cutting the plastic bag open.
 

Similar threads

  • · Replies 11 ·
Replies
11
Views
3K
  • · Replies 1 ·
Replies
1
Views
2K
  • · Replies 1 ·
Replies
1
Views
2K
  • · Replies 1 ·
Replies
1
Views
5K
  • · Replies 42 ·
2
Replies
42
Views
7K
  • · Replies 3 ·
Replies
3
Views
3K
  • · Replies 11 ·
Replies
11
Views
3K
  • · Replies 106 ·
4
Replies
106
Views
11K
  • · Replies 12 ·
Replies
12
Views
2K
  • · Replies 5 ·
Replies
5
Views
3K