Modelling a joint in a threaded rod, joint, nut and washer assembly

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SUMMARY

This discussion focuses on modeling a joint assembly consisting of a nylon insert nut, a threaded rod, a washer, and a joint using ANSYS 14.5. The user aims to validate hand calculations based on the frusta cone method for determining joint stiffness. Issues arise with the model's output, which does not reflect expected stress distributions. The user seeks clarification on the applicability of equations for preload tension and torque in this context.

PREREQUISITES
  • Understanding of ANSYS 14.5 for finite element analysis
  • Knowledge of joint stiffness calculations using the frusta cone method
  • Familiarity with mechanical properties of materials, specifically nylon and threaded fasteners
  • Basic principles of stress distribution in mechanical assemblies
NEXT STEPS
  • Investigate the correct application of boundary conditions in ANSYS 14.5
  • Learn about the mechanics of threaded fasteners and their clamping forces
  • Explore advanced modeling techniques for contact definitions in ANSYS
  • Review the derivation and application of preload tension and torque equations in mechanical assemblies
USEFUL FOR

Mechanical engineers, structural analysts, and anyone involved in the design and analysis of threaded joint assemblies will benefit from this discussion.

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I am trying to use computer modelling to see stress. I want to compare it to my hand calculation, which uses the frusta cone method to find the stiffness of the joint. This way, I can check my calculation in a conceptual way.

The model includes a nylon insert nut, a threaded rod, a washer and a joint (some people refer to the joint as a member).
I wanted to model these parts as solid for realism.
The member is made of three plates. Only the plate furthest from the washer is threaded.

The results that I get using ANSYS 14.5 are garbage and I cannot understand why (see the attachments for the model, boundary conditions and results). All contacts are set to 'bonded'. There should be a cone of stress, less at the top member, more to the middle, less at the bottom member. Please help.

Here is the model (630 kB):
https://www.dropbox.com/s/50od9jnfx507s8u/model.zip?dl=0
or use:
http://www.filedropper.com/model_3

Will a threaded rod / washer / nylon insert nut / threaded member actually produce a clamping force? Its hard to picture that in my mind.

Does the following equation apply to this situation:

F = 0.75 * Sp

Where F is the preload tension, resulting from the nut being tightened on the threaded rod.
Where Sp is the proof strength of the stud.

T = KDF

Where T is the Torque required to produce the force that clamps the assembly together
Where K is the nut factor
Where F is defined as before.

Thanks.
 

Attachments

  • Boundary conditions.jpg
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  • Error.jpg
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  • stress.jpg
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  • flexible.jpg
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