Optimizing Magnet Size and Wire Gauge for High-Powered Magnetic Generator Design

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SUMMARY

This discussion focuses on optimizing magnet size and wire gauge for a high-powered magnetic generator design aimed at producing 60 kW. For a generator operating at 240 rpm, the size of the magnets and the gauge of copper wire must be carefully calculated to ensure efficiency. Increasing the rpm to 480 will necessitate adjustments in both magnet size and wire specifications to accommodate higher operational demands. Participants emphasize the importance of physical space and the relationship between magnet size and wire length in the design process.

PREREQUISITES
  • Understanding of magnetic generator design principles
  • Knowledge of electrical engineering concepts related to power generation
  • Familiarity with copper wire gauge standards
  • Basic calculations involving physical dimensions and electrical requirements
NEXT STEPS
  • Research optimal magnet sizes for 60 kW generators at various RPMs
  • Explore the relationship between wire gauge and current capacity in high-powered applications
  • Learn about the impact of RPM on magnetic field strength and generator efficiency
  • Investigate design software tools for simulating magnetic generator performance
USEFUL FOR

Engineers, hobbyists, and inventors interested in designing and optimizing high-powered magnetic generators for renewable energy applications.

barendfaber
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Hi,

I hope someone can help me. Looking at the attached picture design of a magnetic generator, I would like to try and build my own.

If I had to build a generator producing 60 kW at 240 rpm, how big should the magnets be, and what gauge copper wire and length should I use? If I would like to generate 60 kW at a higher rpm, say 480 rpm, how would this affect the size of the magnets I need to use, as well as the gauge and length of the copper wire?
 

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  • Permanent Magnetic Generator.jpg
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...oh, boy...
 
As the size of the magnet grows so does its requirements for physical space,use simple multiplication . Good Luck!
 

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