Ohmic heating to heat hockey stick blade glue

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Discussion Overview

The discussion revolves around the design of an ohmic heating source intended to heat the glue of a hockey stick blade. Participants explore various approaches to achieve high temperatures (500-1000°F) using a 120VAC power source, focusing on wire materials, geometry, and safety considerations.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant, identifying as an ME, seeks advice on wire gauge, cross-section, and materials for an ohmic heat source, suggesting a design similar to resistance wires used in blow dryers or heat guns.
  • Another participant suggests using nichrome wire for heating elements and questions the need for a custom heater due to the geometry of the hockey stick blade.
  • A different participant proposes using a hot air gun within a thermally insulated enclosure as an alternative to homemade heating elements, emphasizing safety and practicality.
  • A clarification is made regarding the power source, correcting it from 120VDC to 120VAC, and noting that the current phase is purely design-oriented without plans for prototyping.
  • One participant highlights the importance of establishing the power requirements for effective design and suggests that off-the-shelf heaters may simplify the process.

Areas of Agreement / Disagreement

Participants express varying opinions on the best approach to heating, with some advocating for off-the-shelf solutions while others explore custom designs. There is no consensus on the optimal method or materials to use.

Contextual Notes

Participants have not fully established the power requirements or the specific design constraints, which may affect the feasibility of proposed solutions. Safety considerations regarding homemade heating elements remain unresolved.

coolbackyard
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I am an ME, looking for resources or advice to assist my team in designing an ohmic heat source. The device will transport hot air with a small fan. We will be utilizing a 120VDC power source. This heater must produce temperatures in the range of 500-1000F. We are anticipating using a wire geometry similar to the resistance wire in a blow dryer or heat gun. Are there any standards for wire gauge/cross section, or suggested wire materials to achieve maximum heat transfer?
Any advice and/or external resources would be appreciated.
 
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coolbackyard said:
I am an ME, looking for resources or advice to assist my team in designing an ohmic heat source. The device will transport hot air with a small fan. We will be utilizing a 120VDC power source. This heater must produce temperatures in the range of 500-1000F. We are anticipating using a wire geometry similar to the resistance wire in a blow dryer or heat gun. Are there any standards for wire gauge/cross section, or suggested wire materials to achieve maximum heat transfer?
Any advice and/or external resources would be appreciated.

Welcome to the PF.

Nichrome wire is commonly used in heater elements:

http://en.wikipedia.org/wiki/Nichrome_wire

Is the reason that you can't use a standard heater because of the unusual geometry of the blade and stick?
 
A hot air gun (or several) blown into an appropriately shaped tube / enclosure with thermal insulation? Top and bottom halves of the enclosure could be clipped together or hinged.

You really don't want to get involved with home made mains heating elements. It's not a trivial job. For those temperatures you would need good refractory supports for the heating elements and good electrical safety. Use an off the shelf heat source and concentrate on getting your enclosure the right size and shape and with the right insulation.
 
Excuse me, I meant 120VAC source. We will not be building a prototype, this is just for the design phase.
 
For design or development I should have thought you'n need to establish the power needed. Much easier with off the shelf heaters. I would think.
 

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