Problems with Extractive Distillation of C4 to Get Butadiene

  • Thread starter Thread starter phantom19
  • Start date Start date
  • Tags Tags
    Distillation
Click For Summary
SUMMARY

The discussion focuses on the challenges of performing extractive distillation of C4 hydrocarbons to obtain butadiene using DimethylFormamide (DMF). The project requires designing a plant to produce 100,000 MT of purified butadiene annually, with a complex feed composition. Key difficulties include calculating vapor and liquid compositions after distillation and determining operating temperatures and pressures. Manual calculations are mandated, with Aspen software permitted only for verification purposes.

PREREQUISITES
  • Understanding of extractive distillation principles
  • Proficiency in material and energy balance calculations
  • Familiarity with thermodynamic models for relative volatility
  • Experience with Aspen simulation software for process verification
NEXT STEPS
  • Research manual calculation methods for vapor-liquid equilibrium in distillation
  • Study the impact of relative volatility on distillation efficiency
  • Explore thermodynamic models applicable to C4 hydrocarbon separation
  • Learn advanced features of Aspen for distillation process simulation
USEFUL FOR

Chemical engineers, process design specialists, and students involved in petrochemical separation processes will benefit from this discussion.

phantom19
Messages
3
Reaction score
0
Hello, I am currently being assigned in doing a project entitled "Extractive Distillation of C4 to Obtain Butadiene using DimethylFormamide(DMF)". It was rather challenging and I am heading nowhere as I had take a long time in trying to carry out the material balance. One of the challenges is to receive key data like operating temperature and pressure as well as its vapor and liquid composition after being distilled by different column.

The things go like this:
I am required to design a plant to produce 100kMT of Purified Butadiene annually. The feed consists of Butadiene (x=0.5), 1-Butene(x=0.38), Butane (x=0.1), Vinyl Acetylene (x=0.01), Methyl Acetylene (x=0.009) and water (x=0.001). The feed to the first extractive distillation column is 7 times the raw feed flow.

The problem is:
How should I calculate the vapor composition and liquid composition after the first extractive distillation step as well as its bottom and top temperature noting that the relative volatility of butadiene and vinyl acetylene change significantly (from very volatile to being able to come out in the bottom product, as I understand from literatures...)? I am only allowed to use manual calculation for this purpose and Aspen can only be used to check the accuracy of Manual calculation..can anyone please help me?

Thanks...
 
Engineering news on Phys.org
To solve this problem, you need to start with doing a material and energy balance around the distillation column. This will help you determine the relative volatility of each component and the resulting liquid and vapor compositions. The key parameters you need to consider include the distillation column pressure and temperature as well as the feed composition. You can also use thermodynamic models to calculate the relative volatility of each component to help you further refine your calculations. Additionally, you can also use simulation software such as Aspen to check the accuracy of your manual calculations.
 

Similar threads

  • · Replies 4 ·
Replies
4
Views
2K
Replies
3
Views
7K
  • · Replies 21 ·
Replies
21
Views
6K