Problems With Optical Encoders: Errors & Solutions

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Errors in measurements using optical encoders can arise from various factors, including human error in interpreting fringe sizes and eccentricity if the shaft is not centered. Different types of optical encoders offer varying resolutions, with glass disks providing up to 4,000 ticks per revolution but requiring cleanliness and precise alignment. Dust and debris can significantly affect performance, especially in custom-built systems that may not have the same precision as manufactured ones. Maintaining the encoder's cleanliness and ensuring proper alignment are crucial to avoid measurement inaccuracies. Overall, understanding these potential issues is essential for achieving reliable results in optical encoder applications.
knight92
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Hi I was just wondering if I make a custom protractor system what errors can occur in the measurements using optical encoder ? I think if the fringes are of different sizes (human error) then it would give false data would it not ? What are some errors that can occur usually with optical encoders ?
 
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There are a number of flavors of optical encoders from simple slotted disks to glass disks with photo markings on them. The latter can take you up to a resolution of about 4,000 ticks per revolution, but need to be kept clean and concentric. If the shaft wonders off from the center of the encoder, you get eccentricity in the readings and then total malfunction.

I believe DRC used to be a producer of high end optical encoders. As for the opposite extreme, the little wheels used in old fashioned computer mice are simple, but have little resolution.

Mike
 
Hi Mike, cheers for the reply. I don't need a high resolution but I just want to find out what can go wrong if I have a custom built protractor system. Can dust be a factor ? because mine won't be machine made ?
 
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