Question about A36 steel strength

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    Steel Strength
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Discussion Overview

The discussion centers around the load-bearing capacity of a 1/4" thick, 12" wide, and 60" long A36 steel plate, particularly in the context of its application as a ramp for vehicles. Participants explore the deformation characteristics, potential weight limits, and structural integrity of the plate when subjected to various loads.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant inquires about the weight the steel plate can hold before deforming, indicating a lack of knowledge about the material properties.
  • Another participant suggests that the plate will sag under its own weight and could permanently deform with a person jumping on it, indicating a low load capacity.
  • Some participants propose that forming the plate into a channel could increase its rigidity and load-bearing capacity.
  • One participant calculates a maximum allowable center load of 3700 lbs based on a safety factor, but notes that the potential for slipping remains a concern.
  • Concerns are raised about the ramp sliding when in use, emphasizing the need for additional support or modifications to prevent this issue.
  • A participant acknowledges the need for a more accurate description of the application to provide better advice on load limits.

Areas of Agreement / Disagreement

Participants express differing views on the load capacity and structural integrity of the steel plate, with no consensus reached on the exact weight it can support without deforming. The discussion remains unresolved regarding the best approach to enhance the plate's performance as a ramp.

Contextual Notes

Participants note limitations in their analyses, including assumptions about load distribution and the effects of ramp angle on stability. The calculations presented depend on specific conditions that may not apply universally.

IndMechJeff
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If I have 1/4"T x 12"W x 60"L a36 steel how much weight will it hold in the center before it deforms?
 
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Welcome to the PF. :smile:
IndMechJeff said:
If I have 1/4"T x 12"W x 60"L a36 steel how much weight will it hold in the center before it deforms?
Approximately 1 microNewton...

Oh, deflects by how much? To the elastic limit?
 
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berkeman said:
Welcome to the PF. :smile:

Approximately 1 microNewton...

Oh, deflects by how much? To the elastic limit?
Yes. To the point where it's basically bent out of shape but doesn't return to its original shape with no load. I'm pretty new to all this so please excuse my ignorance while I try to figure it out. This 1/4" thick, 12" wide by 5 foot long steel would be supported on the long ends. Sort of like a trench.
It's basically intended to be a ramp for an aggressive curb so the load would roll from bottom to top.
 

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For me your drawing with the right end on or attached to a curb and the left end sticking out horizontal with no support shown does not relate very well to your description of the application. Does the left end rest on the ground and the right end on a curb, in which case, the load might not be perpendicular to the top surface of the plate.
 
JBA said:
For me your drawing with the right end on or attached to a curb and the left end sticking out horizontal with no support shown does not relate very well to your description of the application. Does the left end rest on the ground and the right end on a curb, in which case, the load might not be perpendicular to the top surface of the plate.
Sorry for the crude drawing . The left end rests on the road, the right on the curb. The plate is supported evenly on the ground and the curb with the void underneath.
 
In a flat configuration, the answer to the question "What can it support without bending?" is "not much". A 1/4"x12" A-36 flat bar will sag visibly (>1/16") under its own weight at a 5' span with the ends unsecured, and you can flex it pretty easily (1/4" or so) with one hand. A person jumping in the middle could permanently deform the piece. Something heavier rolled into the ramp could also easily deform it over time in small increments, if not all at once.

If this description sounds too weak/flexible, and you need to make it more rigid, you can increase the vertical component or decrease the span. If you want to use 1/4" plate, I'd suggest forming it into a 12" channel with 1.5" or 2" legs. You'd need to modify this (miter) so it would sit flat on the ground and won't slip off the curb. If you can't accommodate the channel legs, you may be able to have an intermediate support to cut the span in half.

1/4" plate weighs about 10.2 lb/ft2, so these will be heavy, and with no handles, difficult to move. You might look at some trailer loading ramp designs to get some ideas to make it lighter weight if it needs real strength.

I'd encourage the inclusion of something to prevent the ramp from sliding when you use it. Using a loose ramp to move something that has driven or braked wheels is a recipe for relocating a ramp rather suddenly. A drive wheel can send the ramp away from the wheel, using the brakes on the ramp can drag it with the tire. You can find lots of Youtube truck ramp loading fails showing what not to do here.
 
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ChemAir said:
In a flat configuration, the answer to the question "What can it support without bending?" is "not much". A 1/4"x12" A-36 flat bar will sag visibly (>1/16") under its own weight at a 5' span with the ends unsecured, and you can flex it pretty easily (1/4" or so) with one hand. A person jumping in the middle could permanently deform the piece. Something heavier rolled into the ramp could also easily deform it over time in small increments, if not all at once.

If this description sounds too weak/flexible, and you need to make it more rigid, you can increase the vertical component or decrease the span. If you want to use 1/4" plate, I'd suggest forming it into a 12" channel with 1.5" or 2" legs. You'd need to modify this (miter) so it would sit flat on the ground and won't slip off the curb. If you can't accommodate the channel legs, you may be able to have an intermediate support to cut the span in half.

1/4" plate weighs about 10.2 lb/ft2, so these will be heavy, and with no handles, difficult to move. You might look at some trailer loading ramp designs to get some ideas to make it lighter weight if it needs real strength.

I'd encourage the inclusion of something to prevent the ramp from sliding when you use it. Using a loose ramp to move something that has driven or braked wheels is a recipe for relocating a ramp rather suddenly. A drive wheel can send the ramp away from the wheel, using the brakes on the ramp can drag it with the tire. You can find lots of Youtube truck ramp loading fails showing what not to do here.
Thanks for the reply! I realize that my question needs further explanation. If you picture a driveway curb, this piece would be 5 feet long (left to right) and 12" to span from the street to the top of the curb. So it's supported on the long edges.
 
Please excuse my directness, but what your question needed was an accurate description of the application.
Just as an exercise I ran an analysis of your application (fortunately I used an Excel worksheet so all I had to do after your correction was switch the length and width input values) and, while you haven't stated your anticipated load, I calculated the loading that would result in a stress equal to 1/2 of the plate's min.yield strength of 36,000 psi (a Safety Factor of 2) and using that limit, and the analysis indicates that the maximum allowable center load would be 3700 lbs. with a plate center deflection of 1/16". All of the equations for the analysis are from the "Machinery Handbook" 22nd Edition.

At the same time all of the issues on plate slipping stated by ChemAir still apply and if you had the opportunity to observe someone loading a car on a trailer using two long boards as the ramps you would understand his concerns. The steeper the angle of the ramp the more likely it will try to slide forward due to the horizontal force of the wheel pushing on it so it would be a good idea to weld a strip across the plate that will push on the curb to help prevent that from occurring.
 
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JBA said:
Please excuse my directness, but what your question needed was an accurate description of the application.
Just as an exercise I ran an analysis of your application (fortunately I used an Excel worksheet so all I had to do after your correction was switch the length and width input values) and, while you haven't stated your anticipated load, I calculated the loading that would result in a stress equal to 1/2 of the plate's min.yield strength of 36,000 psi (a Safety Factor of 2) and using that limit, and the analysis indicates that the maximum allowable center load would be 3700 lbs. with a plate center deflection of 1/16".

At the same time all of the issues on plate slipping stated by ChemAir still apply and if you had the opportunity to observe someone loading a car on a trailer using two long boards as the ramps you would understand his concerns. The steeper the angle of the ramp the more likely it will try to slide forward due to the horizontal force of the wheel pushing on it so it would be a good idea to weld a strip across the plate that will push on the curb to help prevent that from occurring.
Thank you for the time you've spent on this! I plan to affix a strip along the bottom edge to prevent the plate from kicking out. I was just concerned about the weight limitations of the thin plate (which would determine what could be driven across it) again, thank you all for your time spent. It's greatly appreciated!
 

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