Can Strain Gauges Achieve 0.01 mN Sensitivity for 3D Force Sensing?

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SUMMARY

Strain gauges can achieve a sensitivity of 0.01 mN for 3D force sensing, but this requires careful signal amplification to minimize drift. The discussion highlights the use of piezo-resistive strain gauges as a viable option, although their sensitivity is often limited by the amplification process. An alternative method suggested involves using voice coil assemblies from loudspeakers to measure force components through the current required to maintain the coil's position. This approach may provide a more stable solution for measuring slowly changing force vectors.

PREREQUISITES
  • Understanding of strain gauge technology and its applications
  • Knowledge of signal amplification techniques
  • Familiarity with force sensing methodologies
  • Basic principles of piezo-resistive sensors
NEXT STEPS
  • Research advanced signal amplification techniques for strain gauges
  • Explore the design and implementation of voice coil assemblies for force measurement
  • Investigate the specifications and performance of piezo-resistive strain gauges
  • Study guidelines for minimizing drift in sensitive measurement systems
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Engineers and researchers involved in sensor design, particularly those focused on force measurement and sensitivity optimization in mechanical systems.

CharleyK
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Hello, I'm new here and that's because I've run into a problem I can't reliable find anywhere else.
I guess I need some personal experience or input from someone.

I'm designing a force sensor for a project of mine, it will be measuring force in three orthogonal directions. Now, I'm confident I can design a platform with the required stiffness in all directions, but the problem is measuring.

I have several options, piezo-electric elements, strain gauges or laser interferometers.
I'm dealing with a force of a few tens of mN and I need a sensitivity of tens of μN. The force is also a very slowly changing force vector, so I guess piezo-electric won't be any good.

From what I gathered, piezo-resistive strain gauges have he highest sensitivity (save for capacitive methods), but most of the time the force sensitivity is a matter of signal amplification. I know a guy who could amplify a normal 2N load cell to a sensitivity of 0.1 mN, but does anyone know/think I can get strain gauges amplified with a 0.01 mN sensitivity without too much drift?

Or maybe know a site/source where I could find some guidelines for determining the force sensitivity of such a setup?

Thanks!
Charley
 
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I believe you are operating below the sensitivity of most strain gauges.

I would consider using the voice coil assemblies from three loudspeakers. Remove the cone but not the suspension. By optically sensing the axial position of the voice coil you can maintain it's position with a DC current through the coil. Do that for each of the 3Ds and monitor the current needed to maintain position. Those currents are directly proportional to the force components.
 

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