Tiny speaker with custom sound?

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To create a tiny speaker that plays a custom sound, consider using electronics from a Recordable Hallmark Card, which includes a simple playback mechanism activated by a switch. A programmable relay can simulate the card's opening to trigger sound playback at set intervals. For those familiar with microcontrollers, particularly ATMELs, additional resources are available to assist with the project. Materials can be sourced from online retailers specializing in electronics. This approach offers a cost-effective solution for building a compact sound-playing device.
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I'm wondering how I could make an extremely small speaker (ideally the size of a stack of 3 quarters) that played a custom sound, like a 5-10 second music recording. In my dreamland the sound would be timed to repeat every hour or so, and the speaker would contain its own power source. The cheaper the better.

Looking for advice on (1) what materials would be necessary (2) where to buy them and (3) how to record the sound and transfer it to the speaker.

Any and all advice appreciated.
 
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This could be accomplished using the electronics from a Recordable Hallmark Card:
http://www.hallmark.com/webapp/wcs/stores/servlet/article|10001|10051|/HallmarkSite/GoldCrownStores/GCS_EDRCWM_TOP

If it's like their non-recordable cards, there's a little contact switch that shorts out when you open the card and plays the music/greeting/whatever. You could probably use a programmable relay (moderately pricey) to do the job of simulating the opening and closing. Here's a link (found while Googling for 'hacking hallmark card') which might be informative:
http://www.openmediaboston.org/node/451

If you're handy with microcontrollers in general, and ATMELs in particular, the following might come in handy (found on a Makezine forum in the previous search):
http://www.atmel.com/dyn/resources/prod_documents/doc1456.pdf
 
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