Understanding Stress Concentration Factor in FEA for Stepped Shafts

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Discussion Overview

The discussion focuses on understanding the stress concentration factor (SCF) in the context of finite element analysis (FEA) for stepped shafts, particularly how it is calculated and represented in FEA software. Participants explore both conventional calculation methods and the automated processes in FEA packages.

Discussion Character

  • Technical explanation
  • Conceptual clarification
  • Debate/contested

Main Points Raised

  • One participant seeks to understand how the stress concentration factor is integrated into FEA, particularly for a stepped shaft under axial load.
  • Another participant suggests that the stress concentration arises directly from the FEA analysis itself.
  • A further inquiry is made regarding the specific mechanisms within the FEA matrices that contribute to the calculation of stress concentration.
  • One participant proposes that a manual calculation of average stress at the section of interest should be compared to the FEA results.

Areas of Agreement / Disagreement

Participants express differing views on how stress concentration factors are derived in FEA, with no consensus reached on the specific mechanisms involved.

Contextual Notes

The discussion does not clarify the assumptions or definitions related to stress concentration factors or the specific methodologies used in FEA calculations.

k.udhay
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Hi,
I want to understand how stress concentration factor or notch factor is considered in FEA method.
Lets assume a case of stepped shaft which has got the left end of the shaft fixed with rigid wall and the other end being pulled by an axial load.
In the case of conventional calculation method, stress is given by load over area. At the location of the step, the stress found is multiplied by a stress concentration or a notch factor based on some guideline.

If it is done using any 3D FEA package, the software, by its own, shows the highest stress at the step.

How does FEA find out a suitable stress concentration factor? Can someone help? Thanks.
 
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I believe the stress concentration would come directly from the analysis itself.
 
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Yeah I understand that... But what is the actual mechanism behind calculating it? I mean what portion of the matrices of FEA formula calculates it?
 
I think you would do just what you originally described: calculate by hand the average stress at the section of interest, then compare it to the value from the FEM.
 

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