Uniaxial Tension Test: Calculating Strain from Extension Data?

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SUMMARY

The discussion focuses on the challenges of calculating strain from extension data during a uniaxial tension test, particularly due to extensometer slippage. The participant has axial strain data for the linear elastic region but questions the accuracy of using crossbar extension data for strain calculations. It is confirmed that Hooke's law can be applied to determine the modulus of elasticity for metals, but may not be suitable for highly elastic materials like rubber. Recommendations include removing the extensometer mid-test to gather sufficient data and considering a new extensometer for improved accuracy.

PREREQUISITES
  • Understanding of Hooke's Law and its application in material testing
  • Familiarity with uniaxial tension testing procedures
  • Knowledge of stress-strain curves and linear elastic regions
  • Experience with extensometers and their role in measuring strain
NEXT STEPS
  • Research the properties and testing methods for rubber and highly elastic plastics
  • Learn about the calibration and maintenance of extensometers
  • Explore alternative methods for measuring strain in tensile tests
  • Investigate the impact of specimen geometry on tensile test results
USEFUL FOR

Material scientists, mechanical engineers, and quality control professionals involved in tensile testing and material characterization.

KyleV
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I conducted a uniaxial tension test for a variety of materials but wasn't able to gather much useful axial strain data due to the extensometer continually slipping. I have axial strain data for the linear elastic region of the stress strain curve and I also have the extension of the crossbar of the machine. Since the materials of the machine are strained and thus stretch a certain amount, the extension data from the crossbar isn't very accurate for determining the strain in the specimen that's being tested. Using Hooke's law, is it possible to determine a modulus of elasticity of the materials in the testing machine, then use that value to calculate the strain of the specimen from the crossbar extension data?

Intuitively I think that it should work, but I'm having trouble verifying it.

Known Data:
σ
εaxial
εextension
 
Hopefully I can help you understand what's going on with your tensile test.

So I am assuming you are testing dogbone style standard specimens. The Hooke's law conversion should work well if you are testing metals but will not work so well if you are testing rubber or highly elastic plastics. The reason for this is because the more elastic specimens will elongate outside of the gauge length area or the focus area of the test where the "neck" of the specimen is. They will elongate towards the base and since the base is thicker in material it will corrupt your results.

Regarding the extensometer slipping... You don't need to run the entire test with the extensometer on the sample. You can remove the extensometer halfway through the test. If you are able to recognize about when the extensometer will slip in the test (maybe 20 seconds in) you can remove the extensometer and you should have gathered enough data to calculate a modulus.

It also sounds like you may need a new extensometer to go with your universal testing machine and grips. If you have any questions related to tensile testing, visit us at www.universalgripco.com and we should be able to help you out.

- Chris
 

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