Unveiling the Mystery of Thermostat 'Setting': Tips from an Electrical Expert

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SUMMARY

The discussion focuses on the operation and adjustment of thermostats, particularly in hot water geysers, home heaters, and air conditioning units. A thermostat typically utilizes a bi-metallic strip that expands with temperature changes, allowing for precise temperature settings. The adjustment process involves manipulating an adjustable screw to calibrate the thermostat accurately, often by using a reference temperature source like hot water. The conversation emphasizes that the fine adjustment capability is due to the coiled design of the bi-metallic strip, which enhances the movement sensitivity.

PREREQUISITES
  • Understanding of bi-metallic strip mechanics
  • Familiarity with thermostat calibration techniques
  • Basic knowledge of temperature measurement methods
  • Awareness of mechanical and electrical contact principles
NEXT STEPS
  • Research bi-metallic strip functionality in thermostats
  • Learn about thermostat calibration methods and tools
  • Explore the differences between mechanical and digital thermostats
  • Investigate temperature sensing technologies in HVAC systems
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This discussion is beneficial for electrical engineers, HVAC technicians, and anyone interested in understanding thermostat mechanisms and calibration processes.

rohanprabhu
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Recently, my hot water geyser wasn't heating water.. so I called up the electrical guy and he came to repair it. I don't know what he did, since I wasn't home when he repaired it.. my mom said that he 'set' the thermostat at 65 deg. C.

How exactly do you 'set' a thermostat? Since it's just a bi-metallic strip, how can u so finely graduate it to such a setting? and it's not just with the geyser.. even home heaters and ACs use similar kind of thermostats. How are they 'set' to certain temperatures?
 
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Bimetal strips normally have an adjustable screw that makes the other side of the contact. You could - if you were bothered - set it by putting it in a pan of hot water at the right temperature and adusting the screw until it just closed.
I imagine commercial ones are (sort-of) calbrated
 
Mechanical thermostats expand with temperature, changing a mechanical position of an electrical contact. The mechanical position of the contact is pretty well definied by the temperature that is being sensed. So by rotating or moving the whole assembly, you can bias the fixture to make electrical contact at lower or higher temperatures. If you just take the cover off of any thermostatic control, its operation is pretty intuitive.

See if this wikipedia article helps some:

http://en.wikipedia.org/wiki/Thermostat
 
The reason you can get fine adjustment over the thermostat is that the bimetallic strip is coiled, which magnifies the motion created by a change in temperature.

Now if all this repair guy did was set your thermostat, he didn't really repair anything.
 

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