Use of nitrogen gas in modern shock absorbers

  • Context: Automotive 
  • Thread starter Thread starter vinay ks
  • Start date Start date
  • Tags Tags
    Gas Nitrogen Shock
Click For Summary
SUMMARY

Nitrogen gas is utilized in modern shock absorbers to mitigate cavitation and enhance ride comfort. It operates by being contained in a plastic bag within the oil reservoir of a monotube shock, allowing for oil volume changes without mixing with the shock oil. While nitrogen does not entirely prevent cavitation, it helps reduce its occurrence by maintaining higher pressure within the shock assembly, making it more difficult for cavitation to develop. This is particularly important in high-performance applications, such as motorsport, where piston speeds can exceed 1 m/s.

PREREQUISITES
  • Understanding of shock absorber mechanics
  • Knowledge of nitrogen gas properties
  • Familiarity with cavitation phenomena
  • Basic principles of fluid dynamics in automotive applications
NEXT STEPS
  • Research the effects of nitrogen gas on shock absorber performance
  • Explore the design and function of monotube vs. twin-tube shock absorbers
  • Learn about shock dyno testing and cavitation point determination
  • Investigate the use of nitrogen in other automotive applications, such as tire inflation
USEFUL FOR

Automotive engineers, suspension specialists, motorsport enthusiasts, and anyone involved in the design or optimization of shock absorber systems.

vinay ks
Messages
8
Reaction score
0
nitrogen gas is said to prevent cavitation in shock absorbers and thus provide a comfortable ride.. i want to know what actually happens in a shock absorber when nitogen gas is used. how does it prevent cavitation?
 
Engineering news on Phys.org
gas shock use nitrogen to prevent oil aeration. a plastic bag filled with nitrogen is placed in the oil reservoir space between the inner and outer tube of a single tube shock. Since it is compressible it permits oil volume change during shaft movement and since it is in its own separate bag, it does not mix with the shock oil. Shock oil is special oil for high temperature use.

without this the oil would become aerated – filed with air bubbles and performance would suffer.
 
but what is the use of a floating or separating piston in a monotube shock absorber when u can use a plastic bag of nitrogen between the inner and outer tubes??
 
I do not understand what you ask
 
Nitrogen filled in a plastic bag will act as a spring as Nitrogen is compressible. Therefore it will act as a piston as well.
 
vinay ks said:
nitrogen gas is said to prevent cavitation in shock absorbers and thus provide a comfortable ride.. i want to know what actually happens in a shock absorber when nitogen gas is used. how does it prevent cavitation?

In short, it doesn't prevent cavitation(Essentially boiling the shock oil due to low pressure behind piston). If it could then my job would be a lot easier. If anything it HELPS to prevent cavitation, but if the piston is moving fast enough you will always encounter cavitation(Race cars can see piston speeds upwards of 1m/s). Nitrogen is the gas of choice in motorsport for everything from shock absorbers to filling the tyres. It's inert and expands at a constant rate, compared to atmospheric air when its heated.
 
I think the prevention of cavitation occurs because the entire assembly is at a MUCH higher pressure than atmospheric.. Any time you have an instantaneous, localized pressure of close 0 ATM, (especially at higher temperatures) the risk of cavitation increases greatly.. If you pressurize the entire assembly to 50ATM, it will be VERY much harder for any cavitation to occur.
 
We find the cavitation point on a shock dyno. this attached PDF file should help explain a lot.
 

Attachments

  • Like
Likes   Reactions: Rx7man
Excellent article Mike!
 
  • Like
Likes   Reactions: Ranger Mike

Similar threads

  • · Replies 8 ·
Replies
8
Views
3K
  • · Replies 9 ·
Replies
9
Views
1K
Replies
7
Views
3K
Replies
1
Views
682
Replies
6
Views
3K
  • · Replies 3 ·
Replies
3
Views
3K
  • · Replies 2 ·
Replies
2
Views
2K
Replies
7
Views
2K
  • · Replies 31 ·
2
Replies
31
Views
4K
  • · Replies 4 ·
Replies
4
Views
2K