What Alternatives Exist to Mercury Seals for High RPM Generators?

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    Mercury Seal
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Discussion Overview

The discussion revolves around alternatives to mercury seals for high RPM generators, specifically in the context of establishing contact between the rotor and stator at speeds of 25,000 to 30,000 RPM. The focus includes potential sealing methods and electrical connections.

Discussion Character

  • Exploratory, Technical explanation, Debate/contested

Main Points Raised

  • One participant inquires about alternatives to mercury seals for high RPM generator designs.
  • Another participant suggests considering carbon seals as a potential alternative.
  • A different participant mentions magnetic oil rotary shaft seals as a solution for sealing a rotating shaft, particularly for applications involving vacuum.
  • There is a mention of mercury wetted slip rings from Mercotac for passing electrical connections to the shaft.
  • A participant references FLOWSERVE's use of mercury seals in their Byron-Jackson Type H motors for deep water well applications, suggesting contacting them for more information.

Areas of Agreement / Disagreement

Participants present multiple competing views on alternatives to mercury seals, indicating that the discussion remains unresolved with no consensus on a single solution.

Contextual Notes

Some suggestions depend on specific applications, such as vacuum sealing or electrical connections, which may not be universally applicable to all high RPM generator designs.

kumar_raj78
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Hi,

While designing a high RPM generator i need some information on mercury seal. Actually i want to establish contact between rotor(25k to 30k RPM) and stator. Anybody can suggest me any other alternatives.
 
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I can't say I have ever heard of a mercury seal. How about some kind of carbon seal?
 
If you want to seal the rotating shaft (eg passing into a vacuum) you can use magnetic oil rotary shaft seals, all the usual vacuum system makers sell them.

If you mean to pass electrical connections to the shaft, mercotac make mercury wetted slip rings.
 
Submersible Motor Seal

FLOWSERVE uses a mercury seal in its Byron-Jackson Type H motors. The motor is for deep water well applications. You may want to contact FLOWSERVE for more information.
 

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