What Causes Corrosion on Car Battery Terminals?

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SUMMARY

The corrosion on car battery terminals is primarily caused by the reaction between copper and sulfuric acid, leading to the formation of white and blue crystalline deposits. The positive terminal is more prone to corrosion due to the electrochemical reactions occurring during battery operation, while the negative terminal often remains clean. In cases where corrosion progresses through the cable insulation, it can significantly impair conductivity, necessitating cable replacement. Understanding these reactions is crucial for maintaining battery health and performance.

PREREQUISITES
  • Basic chemistry principles, particularly redox reactions
  • Understanding of car battery components and functions
  • Knowledge of copper and sulfuric acid interactions
  • Familiarity with electrical conductivity and its importance in automotive applications
NEXT STEPS
  • Research the electrochemical reactions in lead-acid batteries
  • Learn about corrosion prevention techniques for automotive batteries
  • Investigate the effects of sulfuric acid on copper and other metals
  • Explore methods for testing and maintaining battery cable integrity
USEFUL FOR

Automotive technicians, car enthusiasts, and anyone interested in understanding battery maintenance and the chemistry behind corrosion in automotive applications.

johnl
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I know only a little about chemistry, but am curious as to what makes up the white/blue crystalized corrosion that sometimes gets into the terminals on car batteries? What reaction is happening, etc. Also, does the polarity of the terminal favor the reaction, one any more than the other + vs - ?

I have truck where the positive battery terminal is corroded on the outside. On removing it the cable itself broke open and you could see the corrosion had actually progressed through the cable under the insulation for quite a distance. The cable looks to be copper. In between the individual strands the corrosion surrounds each wire, kind of cool, but then again I have to replace it, no longer a good enough conductor to carry starter current ;)

In contrast, the negative cable is perfectly clean.
 
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The corrosion is usually the copper conductor in the battery cable.
 
johnl said:
I know only a little about chemistry, but am curious as to what makes up the white/blue crystalized corrosion that sometimes gets into the terminals on car batteries? What reaction is happening, etc. Also, does the polarity of the terminal favor the reaction, one any more than the other + vs - ?

I have truck where the positive battery terminal is corroded on the outside. On removing it the cable itself broke open and you could see the corrosion had actually progressed through the cable under the insulation for quite a distance. The cable looks to be copper. In between the individual strands the corrosion surrounds each wire, kind of cool, but then again I have to replace it, no longer a good enough conductor to carry starter current ;)

In contrast, the negative cable is perfectly clean.

I used copper wire to suspend lead bars in sulfuric acid, for a test i was conducting, going back about 6 months later the copper had dissolved and the acid was a very pretty blue. The lead had not sulfated one bit.
 

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