What is the Optimal Water Flow Rate for Designing a Helical Coil Heat Exchanger?

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Discussion Overview

The discussion revolves around the design of a helical coil heat exchanger (HE), focusing on determining the optimal water flow rate, the necessary area, and the number of turns required for effective heat exchange. The context includes considerations for energy balance and heat transfer efficiency.

Discussion Character

  • Technical explanation
  • Conceptual clarification
  • Debate/contested

Main Points Raised

  • One participant emphasizes the need to perform an energy balance to find the heat rate before proceeding with the design.
  • Another participant suggests that helical flow heat exchangers can be calculated similarly to shell and tube exchangers, depending on the configuration.
  • A participant clarifies that their design involves a coil with one inlet and one outlet, specifically placed on ice to achieve cold water exit temperatures.
  • There is a question about whether the coil will be in an ice and water bath for better heat transfer or just buried in ice, which could affect calculations.
  • One participant seeks to determine the necessary number of turns for the coil to effectively cool the water flowing through it.
  • A later reply inquires about the specific water flow rate being used in the design.

Areas of Agreement / Disagreement

Participants have not reached a consensus on the optimal design parameters, and multiple competing views regarding the configuration and conditions of the heat exchanger remain. The discussion is ongoing and unresolved.

Contextual Notes

There are limitations regarding assumptions about the heat transfer conditions, such as whether the coil is submerged in water or just in ice, which may impact the effectiveness of the heat exchanger design.

Davian Francis
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really need help in designing a helical coil HE. i know i must first do an energy balance to find heat rate.but what next?to find the area needed and the number of turns etc
 
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Helical flow heat exchangers with tubes are true counter-current exchangers and can be calculated the same as a shell and tube exchanger with one shell pass and one tube pass with the shell-side flow parallel with the tubes. Now, if you mean a spiral exchanger like this:

http://www.tranter.com/Pages/products/spiral/description-benefits.aspx

it's usually easiest to contact the vendor.
 
Last edited by a moderator:
Hey thanks for replying. But i was talking about a coil with one inlet one outlet..it will be placed on ice in an ice room, so exit water can be cold.
 

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Do you mean in an ice and water bath (good heat transfer, easy to calculate) or just buried in ice with no water (not so much)?
 
The coil will just be on ice basically. Room temperature water flows through the coil. So basically a need to determine the amount a turns and so forth to get the water cold.
 
Okay, what's your water flow rate?
 

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