What makes the construction of power and pulse transformers different?

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SUMMARY

The construction of power transformers and pulse transformers differs significantly due to their operational frequencies and core materials. Power transformers utilize silicon steel sheets to minimize iron losses, while pulse transformers employ ceramic cores or fine iron powder to achieve minimal core losses at high frequencies. Litz wire is often used in pulse transformers to reduce copper losses, as only the surface of conductors carries AC current at these frequencies. The magnetic particle diameter must not exceed twice the skin depth at maximum operational frequency to ensure efficiency.

PREREQUISITES
  • Understanding of transformer design principles
  • Knowledge of core materials such as silicon steel and ferrite
  • Familiarity with litz wire and its applications
  • Concept of skin effect in electrical conductors
NEXT STEPS
  • Research "High Frequency Transformer Design" for advanced insights
  • Learn about "Skin Effect" and its implications in electrical engineering
  • Explore "Litz Wire Applications" in high-frequency circuits
  • Study "Transformer Core Material Selection" for various applications
USEFUL FOR

Electrical engineers, transformer designers, and anyone involved in high-frequency applications will benefit from this discussion, particularly those focusing on optimizing transformer efficiency and performance.

smruti
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what is the difference between the construction of a power transformer and a pulse transformer used in high frequency application and what about their core and copper losses?
 
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smruti said:
what about their core and copper losses?

The core of power transformers is made of sheet iron added silicon to reduce iron losses.

In a high frequency transformer a ceramic core is used, having only electric conductivity located in small particles, thus the ironlosses are tiny. The windings can be litz wire to reduce copper losses.
 
The magnetic particle diameter or lamination thickness should not be more than twice the skin depth at the maximum frequency of operation.
http://en.wikipedia.org/wiki/Skin_effect
If the magnetic material is thicker than needed then the material in the centre of the lamination will not be accessible to the magnetic field. That will make a heavier and more bulky core, that will in turn need more winding wire.

A power transformer can use thick laminations because it operates at 50 or 60Hz.
A pulse transformer needs a very fine iron powder or ferrite core material.

At higher frequencies only the surface of conductors carries AC current. It is therefore necessary to use thicker wire or litz wire at higher frequencies.
http://en.wikipedia.org/wiki/Litz_wire
 
Here are some pdf files on the practice of transformer design.

slup124 Magnetic Core Characteristics. http://www.ti.com/lit/ml/slup124/slup124.pdf

slup126 Power Transformer Design. http://www.ti.com/lit/ml/slup126/slup126.pdf

Inverter Transformer Core Design and Material Selection. http://www.mag-inc.com.cn/File%20Library/Product%20Literature/Strip%20Wound%20Core%20Literature/Inverter-Transformer-Core-Design-and-Material-Seletion-EN.pdf
 
Last edited by a moderator:
Cool video about the transformers we see every day.
 

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