What type of mechanism would be best for propelling a 1400 pound cart?

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Discussion Overview

The discussion revolves around the mechanisms suitable for propelling a 1400-pound cart using energy collected from loading the part onto the cart. Participants explore various ideas and considerations related to the mechanism's design, energy storage, and control requirements.

Discussion Character

  • Exploratory, Technical explanation, Conceptual clarification, Debate/contested

Main Points Raised

  • One participant suggests using a plunger mechanism that compresses a spring when the part is loaded, but expresses concern about the size of the spring needed.
  • Another participant emphasizes the importance of understanding the distance and speed requirements for the cart, as well as the need for control over its motion, including turning and stopping.
  • A later reply specifies that the cart needs to travel approximately 20 feet at a low speed of 4-6 inches per second, and it must be able to turn, stop, restart, and reverse direction.
  • One participant proposes calculating the energy required to move the cart based on its kinetic energy needs, which would inform how much the spring must be compressed and the travel distance of the plungers.
  • Efficiency, control type (automatic vs. manual), and safety concerns regarding the operation of a heavy cart are also mentioned as critical factors in the design process.

Areas of Agreement / Disagreement

Participants express various ideas and considerations, but no consensus is reached on a specific mechanism or design approach. Multiple competing views and uncertainties remain regarding the best solution.

Contextual Notes

Limitations include the need for further clarification on the assumptions regarding energy efficiency, control mechanisms, and safety protocols for operating a heavy cart.

Who May Find This Useful

Individuals interested in mechanical design, energy storage systems, or those working on projects involving heavy load transportation may find this discussion relevant.

trailcarnage
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Hello!

I am a 1st time poster here who needs some fresh ideas. After lurking around several forum, I think this is the place to get them.

Objective:

Propel a cart carrying a 1400 pound part using energy collected from action of loading the part onto the cart.

Current idea:

I am picturing a plunger that is depressed by the part. The plunger spins the mechanism that winds the spring. I fear how large the spring would need to be though.

What kind of mechanism would you recommend?
 
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It will depend on how far and fast the cart has to be propelled (and if its up of down hill), and what kind of control you will need to have of the motion (turning, stopping and starting again). I do like the idea of storing energy in a spring that is compressed/extended using the weight of the part being loaded.
 
The cart needs to travel around 20' at a low speed, 4-6"/sec. It will need to turn, stop, restart and reverse direction.

Mech_Engineer said:
It will depend on how far and fast the cart has to be propelled (and if its up of down hill), and what kind of control you will need to have of the motion (turning, stopping and starting again). I do like the idea of storing energy in a spring that is compressed/extended using the weight of the part being loaded.
 
Well, based on those numbers you can calculate how much energy needs to be stored in the spring in terms of kinetic energy required to get the cart moving. Then, knowing how much energy you need, you can figure out how far the spring will have to be compressed, and therefore how far your plungers travel will be.

Things like efficiency will definitely come into play, as well as determining things like will it be automatic or manually controlled, and safety issues of a 1400+lb cart driving itself around.
 

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