Why Does ANSYS Extrapolate Stress Values Beyond Input Limits?

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SUMMARY

The discussion centers on the behavior of ANSYS during non-linear analysis with multilinear isotropic hardening, specifically regarding the extrapolation of maximum principal stress values beyond the input limits. User Earth_2304 confirms that this extrapolation indicates that the part is overstressed, suggesting that the model may require adjustments to avoid exceeding permissible stress levels. This behavior is a common occurrence in finite element analysis when material properties are not adequately defined or when the loading conditions lead to unexpected results.

PREREQUISITES
  • Understanding of ANSYS software, particularly its non-linear analysis capabilities.
  • Familiarity with multilinear isotropic hardening material models.
  • Knowledge of finite element analysis (FEA) principles.
  • Basic concepts of stress-strain relationships in materials.
NEXT STEPS
  • Review ANSYS documentation on non-linear analysis and material modeling.
  • Investigate methods to refine material properties in ANSYS for accurate stress predictions.
  • Learn about stress convergence and how to interpret results in FEA.
  • Explore techniques for validating FEA results against experimental data.
USEFUL FOR

Engineers and analysts working with ANSYS for structural simulations, particularly those involved in non-linear analysis and material behavior modeling.

Earth_2304
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I am running a non-linear analysis using ANSYS using multilinear isotropic hardening. The problem is that the value of maximum prinicipal stress I get on my model is greater than the max value in the table which I input. So I think ANSYS is extrapolating the values of stress on its own beyond what is permissible. Has anyone faced this issue? Any idea how do I resolve this?

Thanks!
 
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Earth_2304: I currently think that is OK. I think it means your part is overstressed.
 

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