Why Sputter instead of Electroplate?

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Discussion Overview

The discussion revolves around the comparison between sputtering and electroplating as methods for depositing metal coatings onto surfaces, specifically in the context of applications like razor blades. It explores the advantages and limitations of each technique in terms of speed, surface sensitivity, and deposition characteristics.

Discussion Character

  • Debate/contested
  • Technical explanation
  • Conceptual clarification

Main Points Raised

  • Some participants suggest that sputtering can quickly coat any solid surface with an element or an alloy, while electroplating is slower and limited to conductive surfaces.
  • One participant notes that razor blades have thin edges that are sensitive to various factors, implying that the choice of coating method may affect their performance.
  • Another participant explains that during electroplating, the current's polarity and voltage gradient influence the rate of deposition, leading to geometric instability at sharp edges, which may result in whisker growth.
  • It is mentioned that sputtering tends to coat exposed areas of a surface more effectively than sharp edges or points, which may receive less material.
  • A participant acknowledges that their earlier statement about electroplating was a generalization, clarifying that electrodeposition can also be used to deposit alloys.

Areas of Agreement / Disagreement

Participants express differing views on the effectiveness and suitability of sputtering versus electroplating, indicating that multiple competing perspectives remain without a clear consensus.

Contextual Notes

Some limitations in the discussion include the dependence on specific definitions of terms like "quickly" and "slowly," as well as the unresolved implications of geometric instability during electroplating.

symbolipoint
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TL;DR
Why is coating a metal with another metal using Sputtering any advantage over Electroplating?
Not the smartest question, but why should metal deposits be put onto other metals (like razor blades) using Sputtering instead of electrodeposition or electroplating the coating onto the metal object to be coated?
 
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Sputtering can quickly coat any solid surface, with an element or an alloy.
Electroplating can slowly plate a conductive surface, with an element.
 
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symbolipoint said:
like razor blades
Properly machined thin edges are really sensitive to practically everything.
Knife nerds suggests to clean your knives immediately after cutting lemon (or any acidic food!), for example.
Submerging the edge into an electrolyte and running current through them - you guess :wink:
 
Rive said:
Submerging the edge into an electrolyte and running current through them - you guess
With electroplating, the current is DC, with the correct polarity required to plate metals from the electrolyte onto the edge.

The rate of deposition during electroplating is determined by the voltage gradient. A sharp edge or point will therefore grow rapidly, while a flat surface develops only a thin layer. That is a form of geometric instability, an edge will grow whiskers. The plated item will need to be polished after plating.

With sputtering, there is a tendency to coat the areas of a surface exposed to the plasma, while not so much material reaches the sharp edges or points that have areas approaching zero.
 
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"Sputtering can quickly coat any solid surface, with an element or an alloy.
Electroplating can slowly plate a conductive surface, with an element."
-Baluncore

Worth repeating.
 
Dullard said:
Worth repeating.
"A lie told often enough becomes the truth." Vladimir Lenin.

I knowingly lied. My two line answer was a gross generalisation.

Electrodeposition is also used to deposit alloys.
https://www.mdpi.com/2079-6412/5/2/195/htm
 
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