Why Sputter instead of Electroplate?

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SUMMARY

Sputtering is preferred over electroplating for depositing metal coatings on razor blades due to its ability to quickly coat any solid surface, including complex geometries. Electroplating, while effective for conductive surfaces, suffers from geometric instability, leading to uneven deposition rates, particularly at sharp edges. The deposition rate in electroplating is influenced by the voltage gradient, which can cause whisker growth on edges. Sputtering, on the other hand, provides a more uniform coating by utilizing plasma exposure, making it ideal for sensitive, precisely machined edges.

PREREQUISITES
  • Understanding of Sputtering techniques and applications
  • Knowledge of Electroplating processes and principles
  • Familiarity with geometric instability in material deposition
  • Basic principles of electrical current and voltage in plating
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  • Research the differences between Sputtering and Electroplating in material science
  • Explore the effects of voltage gradients on electroplating deposition rates
  • Learn about the impact of surface geometry on metal coating techniques
  • Investigate advanced Sputtering techniques for alloy deposition
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This discussion is beneficial for materials scientists, metallurgists, and manufacturers involved in the production and coating of precision tools, particularly those focused on enhancing the performance and longevity of razor blades.

symbolipoint
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TL;DR
Why is coating a metal with another metal using Sputtering any advantage over Electroplating?
Not the smartest question, but why should metal deposits be put onto other metals (like razor blades) using Sputtering instead of electrodeposition or electroplating the coating onto the metal object to be coated?
 
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Sputtering can quickly coat any solid surface, with an element or an alloy.
Electroplating can slowly plate a conductive surface, with an element.
 
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symbolipoint said:
like razor blades
Properly machined thin edges are really sensitive to practically everything.
Knife nerds suggests to clean your knives immediately after cutting lemon (or any acidic food!), for example.
Submerging the edge into an electrolyte and running current through them - you guess :wink:
 
Rive said:
Submerging the edge into an electrolyte and running current through them - you guess
With electroplating, the current is DC, with the correct polarity required to plate metals from the electrolyte onto the edge.

The rate of deposition during electroplating is determined by the voltage gradient. A sharp edge or point will therefore grow rapidly, while a flat surface develops only a thin layer. That is a form of geometric instability, an edge will grow whiskers. The plated item will need to be polished after plating.

With sputtering, there is a tendency to coat the areas of a surface exposed to the plasma, while not so much material reaches the sharp edges or points that have areas approaching zero.
 
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"Sputtering can quickly coat any solid surface, with an element or an alloy.
Electroplating can slowly plate a conductive surface, with an element."
-Baluncore

Worth repeating.
 
Dullard said:
Worth repeating.
"A lie told often enough becomes the truth." Vladimir Lenin.

I knowingly lied. My two line answer was a gross generalisation.

Electrodeposition is also used to deposit alloys.
https://www.mdpi.com/2079-6412/5/2/195/htm
 
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