Wire sag calculation Catenary?

Click For Summary

Discussion Overview

The discussion revolves around calculating wire sag for a steel cable under horizontal tension, specifically exploring the application of the catenary formula and its parabolic approximation. Participants share formulas, calculations, and resources related to the topic.

Discussion Character

  • Technical explanation
  • Mathematical reasoning
  • Debate/contested

Main Points Raised

  • One participant seeks a formula for wire sag given specific parameters: wire diameter, horizontal tension, and distance between supports.
  • Another participant suggests a calculator link but notes the need for the weight of the cable per unit length, which was not initially provided.
  • A participant later provides the weight of the steel wire and mentions discrepancies between two sag calculation resources, indicating the lowest point on the curve and the sag measurement.
  • Another participant explains that the Millwright website's sag calculator is based on a parabolic approximation to the catenary curve, which is accurate for small sag-to-span ratios.
  • There is a clarification regarding the conversion of units from feet to inches in the context of sag calculations.
  • A participant expresses confusion about the weight per unit length, initially interpreting it as the total weight over the entire span rather than per foot.

Areas of Agreement / Disagreement

Participants do not reach a consensus on the best method for calculating sag, as there are multiple approaches discussed, including the catenary equation and its parabolic approximation. Discrepancies between different resources are noted, and some participants express uncertainty about the correct interpretation of weight per unit length.

Contextual Notes

Limitations include potential misunderstandings regarding the weight of the wire and the applicability of the parabolic approximation versus the catenary equation depending on the sag-to-span ratio.

Machinist1
Messages
3
Reaction score
0
Hi all!

I have an odd question that i thought somebody with a degree could help with. I am looking to find the formula to describe wire sag over a given length and given horizontal tension and given wire diameter. I believe the formula is a catenary but am unsure how to apply it to my situation.

I have a .024" (inch) wire diameter.
i have a horizontal tension of 30 lbs
i have a distance between level centres of 30ft

help would be greatly appreciated.

sorry if this is in the wrong category, its my first day :P

PS: i have a chart from a website i found but the description is suspect, here is the link.
http://www.millwrightmasters.com/School/tight_wire_sag_chart.htm
 
Last edited:
Physics news on Phys.org
Bill Simpson said:
Will this do what you want?

http://www.spaceagecontrol.com/calccabl.htm

You need the weight of your cable per unit length and I don't know what your cable is made of.
right sorry, forgot to mention the wire is steel with a weight of 491lbs/cuft. so .284lbs/cuin (.001542lbs per linear ft)

and according to that website, the lowest point on the curve is .005". and i see on the chart i provided that the sag is .031" (lets say the chart is proven but uses a .016" wire, the spaceagecontrol website does not come close to the chart on the millwright website).
 
Hey, that Millwright website sag calculator was based on info I had provided in response to a question posted some time ago on these forums! It was based on the parabolic approximation to the catenary curve, which is pretty darn accurate when sag to span ratios are small.

Anyway, the two charts are just about identical. For .016 inch diameter steel cable strung to 30 pounds in a 30 foot span, the sag is , per the Millwright site, .031 inches. And per Mr. Simpson's spaceage site, the sag is .002551 feet, which is also .031 inches to 3 sig figures. I think you forgot to convert feet to inches.

When sag-span ratios are less than about 10 percent, the parabolic approximation
sag = wL^2/8T_H is very good to 3 significant figures, where L is the horizontal span in feet, w is the weight of the cable in pounds per foot, T_H is the horizontal tension at the lowpoint of the cable, in pounds, and the sag is in feet. Otherwise, use the spaceage site.
 
thank you Jay. i think i might have been getting mixed up with the catenary equation because it asks for weight per unit length. so i assumed it meant the full weight of the wire over 30ft span. not just the length of 1 foot of wire.
 

Similar threads

  • · Replies 4 ·
Replies
4
Views
2K
  • · Replies 17 ·
Replies
17
Views
4K
Replies
5
Views
2K
Replies
4
Views
2K
  • · Replies 13 ·
Replies
13
Views
12K
  • · Replies 1 ·
Replies
1
Views
1K
  • · Replies 7 ·
Replies
7
Views
7K
  • · Replies 3 ·
Replies
3
Views
2K
  • · Replies 6 ·
Replies
6
Views
4K
  • · Replies 14 ·
Replies
14
Views
2K