Workshop- Measuring tooth thickness and pitch of a spur gear

Click For Summary
SUMMARY

This discussion focuses on measuring tooth thickness and pitch of spur gears in workshop practice. For general measurements, an optical comparator is recommended for ease, while measurement over pins is essential for accuracy in part acceptance. ANSI B92.1 provides comprehensive information on gear measurement techniques. Gear gauges, available from McMaster Carr for $40 to $120, are effective for identifying specific gear types but are not suitable for inspection purposes.

PREREQUISITES
  • Understanding of ANSI B92.1 gear measurement standards
  • Familiarity with optical comparators for measurement
  • Knowledge of measurement over pins technique
  • Experience with gear gauges for identification
NEXT STEPS
  • Research ANSI B92.1 for detailed gear measurement techniques
  • Learn about optical comparators and their applications in gear measurement
  • Study the measurement over pins method for precision inspection
  • Explore the use of gear gauges and their specifications from McMaster Carr
USEFUL FOR

Mechanical engineers, machinists, and quality control inspectors involved in gear manufacturing and inspection will benefit from this discussion.

stephen
Messages
16
Reaction score
0
Hi all!
I would like to know how, in workshop practice, one would measure the tooth thickness and pitch of a spur gear?
 
Engineering news on Phys.org
If you can reference a copy of ANSI B92.1 you will get a ton of information on spline/gear measurement techniques.

Are you referring for inspection purposes or just general measurement? If accuracy is not a major issue, an optical comparitor is the easiest way that many places will go. If accuracy is required for the acceptance of a part, then measurement over pins is used in most cases. A drawing for the gear will give data on the gear tooth geometry that will be used in inspection. I attached a portion from a drawing as a reference.
 
Last edited:
As Fred points out, there are inspection methods for gear teeth but there are also simple identification methods. I've seen gear gauges used before, they are simply a small piece of metal with gear teeth cut into them. They generally come in sets. You take out each coupon and try to match it to a gear. The one that matches gives you the pressure angle and gear tooth size. Its not meant for inspection, but they're good for identifying a specific gear. If you want to purchase one, they cost about $40 to $120 from McMaster Carr. Type in "gear gauge" and search their catalog.
 
Ahhhh...darn it. I knew I forgot the easiest method. They are identical to the thread gauges.
 

Similar threads

  • · Replies 6 ·
Replies
6
Views
2K
  • · Replies 8 ·
Replies
8
Views
2K
  • · Replies 4 ·
Replies
4
Views
2K
  • · Replies 10 ·
Replies
10
Views
2K
Replies
2
Views
2K
Replies
2
Views
3K
Replies
10
Views
3K
  • · Replies 5 ·
Replies
5
Views
4K
  • · Replies 1 ·
Replies
1
Views
2K
  • · Replies 19 ·
Replies
19
Views
4K