Breakage resistance of a Polycarbonate plate with flowed through drill hole

In summary, the problem at hand is to calculate the breakage resistance of a drill hole in a rectangular polycarbonate plate, given a certain volumetric throughput. The plate's dimensions are 150X40X12 mm and the drill hole is 4mm in length and 1.6mm in diameter, with a minimum distance of 8.8mm from the edge of the plate. The water flowing through the drill hole has a volumetric throughput of 5.833333333345e-7 m^3/s and a speed of 0.5 m/s. The concern is whether the PC plate can withstand this flow without breaking. One approach suggested by a friend was to treat the drill hole and surrounding plate as
  • #1
Ekaekto
7
2
Hi everyone,

I was wondering how to best calculate the breakage resistance of a drill hole which is being flowed through with a certain volumetric throughput within a polycarbonate (PC) rectangular plate. Well basically, the breakage resistance of the PC around the drill hole :)

The plate is 150X40X12 mm in LXWXH and the smallest distance of a drill hole to the edge of the plate is 8.8mm. The drill hole is 4mm in length and 1.6mm in diameter (there is a larger drill hole, which I needn't calculate at the 8mm of the rest of the height of the plate ;) )

The volumetric throughput is at 35 ml/min = 5.833333333345e-7 m^3/s, it's water at 20°C, so the dynamic viscosity is 1e-3 kg/ms
The speed of the water through the drill hole was modeled with the use of Solidworks FloXpress to equal 0.5 m/s.
I just want to know whether the PC plate will withstand the volumetric throughput without breaking.

The idea of a friend was to approach this problem as if the drill hole and surround plate was a thick-walled hollow cylinder under only interior pressure with inner diameter=1.6mm and outer diameter=2*8.8+1.6 mm = 19.2mm.
However when he calculated it, he calculated a factor of safety around 7.5e5, which seems exorbitantly high.

Thanks for your help. :)
 
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  • #2
A sectional diagram of the hole would better communicate the situation.
What is the maximum pressure drop through the hole, across the PC plate ?
Is cavitation possible at step changes in diameter ?
 

1. What is the purpose of testing the breakage resistance of a Polycarbonate plate with a flowed through drill hole?

The purpose of this test is to determine the strength and durability of a polycarbonate plate with a drilled hole, as this can affect its overall resistance to breakage.

2. How is the breakage resistance of a Polycarbonate plate measured?

The breakage resistance of a polycarbonate plate is typically measured by subjecting it to various levels of force or impact, and recording the point at which it breaks or fractures.

3. What factors can affect the breakage resistance of a Polycarbonate plate?

The breakage resistance of a polycarbonate plate can be affected by several factors, including the size and shape of the drilled hole, the thickness and quality of the plate, and the type and amount of force applied during testing.

4. How does the flow of the drilled hole impact the breakage resistance of a Polycarbonate plate?

The flow of the drilled hole can impact the breakage resistance of a polycarbonate plate by affecting the distribution of stress and force on the plate. A poorly flowed hole may create weak points and decrease the overall strength of the plate.

5. What are the potential applications of a Polycarbonate plate with a flowed through drill hole?

A polycarbonate plate with a flowed through drill hole can have various applications, such as in construction, automotive, and aerospace industries. It can also be used in electronic devices, medical equipment, and other products that require a strong and durable material.

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