High power bushing (HV power line insulator shapes)

In summary, the "bushings" used for insulation in high power electric cables have a skirt-like design for two reasons: to aid in heat dissipation and to prevent any conductive materials from coming into contact with the conductor. This design allows for a longer leakage path along the surface, reducing the risk of leakage currents and flashovers. The surface of the bushing is typically molded with corrugations or concentric disc shapes, including downward facing "sheds" to keep the surface dry in wet weather. Creepage distances of 20-25 mm/kV are recommended, but may need to be increased in areas with high pollution or airborne sea-salt.
  • #1
mendes
40
0
Hello,

I would like to understand why "bushings" that are used as insulation for high power electric cables in transformers, and which are often made out of porcelain or glass, I would like to understand why they have this form of "skirts" ? Why aren't they just as a simple cylinder?
 
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  • #3
I could see two reasons:
1: Heat dissipation. The conductor inside might warm up, and this design creates a good amount of surface area.
2: Simply as a way to keep anything earthed away from it a certain distance, but without making the whole thing a big cylinder.
 
  • #4
I think I found the answer:

Wikipedia:

http://en.wikipedia.org/wiki/Insulator_(electricity)

Dirt, pollution, salt, and particularly water on the surface of a high voltage insulator can create a conductive path across it, causing leakage currents and flashovers. The flashover voltage can be reduced by more than 50% when the insulator is wet. High voltage insulators for outdoor use are shaped to maximise the length of the leakage path along the surface from one end to the other, called the creepage length, to minimise these leakage currents.[3] To accomplish this the surface is moulded into a series of corrugations or concentric disc shapes. These usually include one or more sheds; downward facing cup-shaped surfaces that act as umbrellas to ensure that the part of the surface leakage path under the 'cup' stays dry in wet weather. Minimum creepage distances are 20–25 mm/kV, but must be increased in high pollution or airborne sea-salt areas.
 

1. What is a high power bushing and how does it work?

A high power bushing is a type of insulator used in high voltage power lines to support and insulate the conductors. It is typically made of porcelain or composite material and has a specific shape designed to withstand high voltage levels. The bushing works by providing a barrier between the conductor and ground, preventing electricity from escaping and ensuring the safe transmission of power.

2. What are the different shapes of high power bushings and how are they used?

There are several shapes of high power bushings, including cap and pin, bell, and suspension. Cap and pin bushings are used for low voltage applications, while bell bushings are used for higher voltage levels. Suspension bushings are used for extra high voltage lines and are designed to withstand extreme weather conditions.

3. What are the main factors to consider when choosing a high power bushing?

When selecting a high power bushing, the main factors to consider include the voltage level of the power line, the type of material used, the shape of the bushing, and the environmental conditions in which it will be used. It is important to choose a bushing that can handle the specific demands of the power line to ensure safe and efficient transmission of electricity.

4. How are high power bushings tested and certified?

High power bushings undergo rigorous testing and certification processes to ensure their safety and reliability. The testing includes high voltage and partial discharge tests to assess the insulation capabilities of the bushing. Certification is typically done by independent organizations to ensure the bushing meets industry standards and regulations.

5. What are some common issues and maintenance procedures for high power bushings?

Some common issues with high power bushings include contamination and damage from weather conditions. Regular maintenance procedures, such as cleaning and inspecting for cracks or chips, can help prevent these issues and ensure the proper functioning of the bushing. If damage is found, the bushing may need to be replaced to maintain the safety and efficiency of the power line.

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