Poor design led to I-35W bridge collapse?

In summary: I think this would be an appropriate time to provide a summary of your comment. The steel arch only extends to the top of the support. It does not extend down into the ground. This creates a weaker arch. The 10th Avenue Bridge next to the collapsed bridge has supports in the middle of the river, while the I-35W bridge did not. This suggests that the I-35W bridge was weaker.
  • #1
RGClark
86
0
This image shows the ground supports of the bridge before the collapse:

http://www.wmur.com/2007/0802/13805989_240X180.jpg

taken from:

Nation's Bridges Face Immediate Inspection.
Fifth Victim Found; President Bush To Visit Minneapolis
UPDATED: 9:20 am EDT August 3, 2007
http://www.wmur.com/news/13801620/detail.html

A video of the collapse is also available on this page.

Note the ground supports are slender concrete columns. Note also the
steel arch only extends to the top of the support. It does not extend
down into the ground.
In contrast note the arches of the 10th Avenue bridge next to the
collapsed bridge extend into the ground:

10th Avenue Bridge.
http://en.wikipedia.org/wiki/10th_Avenue_Bridge

The strength of an arch extends from its curvature. Note that an arch
of the I-35W bridge not extending into the ground means the arch is
shorter which necessarily makes the arch straighter, and therefore
weaker.
The 10th Avenue Bridge also has supports in the middle of the river
while the I-35W bridge did not. Compared to the supports of the 10th
Avenue Bridge, the ground supports of the I-35W bridge can only be
described as flimsy.
This is a bridge that carries the most traffic in the state of
Minnesota. Moreover the 10th Avenue bridge only has to carry 2 lanes,
while the I-35W carried 8.
A professor at Northwestern argues the failure was likely due to the
joints connecting the bridge to the concrete supports:

Investigators in bridge collapse focus on chilling video.
By Jon Hilkevitch | Tribune transportation reporter
9:41 PM CDT, August 2, 2007
"The bridge must have been near a state of collapse for some time, and
the construction might have contributed to its failure," said Zdenek
Bazant, a professor of civil and environmental engineering at
Northwestern University. Bazant said he suspects there may have been a
hairline crack or fatigue in the steel joints near bridge supports,
leading to the buckling"
http://www.chicagotribune.com/services/newspaper/premium/printedition/Friday/chi-070802bridge,0,3911616.story?page=2

This page on the I-35W describes it as a truss bridge:

I-35W Mississippi River bridge.
http://en.wikipedia.org/wiki/I-35W_Mississippi_River_bridge

These are among the cheapest and flimsiest of bridges. They lack the
redundancy of many other types of bridges:

Investigators in bridge collapse focus on chilling video.
By Jon Hilkevitch | Tribune transportation reporter
9:41 PM CDT, August 2, 2007
"Other engineering experts said that the 1960s-design of steel-arched
bridges did not contain structural redundancies, meaning that if one
component fails, the whole structure is in jeopardy because the weight
does not shift to other points on the bridge.
"We know that we would not build a bridge like this today,'' said Kent
Harries, an assistant engineering professor at the University of
Pittsburgh."
http://www.chicagotribune.com/services/newspaper/premium/printedition/Friday/chi-070802bridge,0,3911616.story?page=2


Bob Clark
 
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  • #2
Note the ground supports are slender concrete columns. Note also the
steel arch only extends to the top of the support. It does not extend
down into the ground.
In contrast note the arches of the 10th Avenue bridge next to the
collapsed bridge extend into the ground:


You can't extend a steel column down into a river. It would have corroded 30 years ago if they'd done that.

Since this bridge stood up to 40+ years of continuous loading/unloading, I don't think this was a design flaw. It sounds more like a corrosion/maintenance problem that was not addressed as it should have been.

Concrete is much more durable than steel and doesn't require as much maintenance to prevent corrosion. I wouldn't call steel truss bridges "flimsy" though.
 
  • #3
chief said:
You can't extend a steel column down into a river. It would have corroded 30 years ago if they'd done that.

Since this bridge stood up to 40+ years of continuous loading/unloading, I don't think this was a design flaw. It sounds more like a corrosion/maintenance problem that was not addressed as it should have been.

Concrete is much more durable than steel and doesn't require as much maintenance to prevent corrosion. I wouldn't call steel truss bridges "flimsy" though.

There are bridges that cross spans longer than this one without supports within the river. According to the reports they did not want supports in the river for this one so as not to interfere with river traffic.
Given that, the ground supports should have been at least as strong as the the 10th Avenue Bridge supports, not flimsier.


Bob Clark
 

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  • #4
RGClark said:
There are bridges that cross spans longer than this one without supports within the river. According to the reports they did not want supports in the river for this one so as not to interfere with river traffic.
Given that, the ground supports should have been at least as strong as the the 10th Avenue Bridge supports, not flimsier.


Bob Clark


You missed my point. Of course you can make longer spans without supports in the river.

http://www.aerialdelivery.net/images/TwinFalls/DSC00598-1.JPG


You said commented about how the "steel support doesn't extend into the ground." You don't want to extend exposed steel down into the ground... especially on a riverbank (which is where the supports for this bridge were). That is the reason for the concrete pier. The cause of the collapse is much more likely to be corroded or fatigued steel. Concrete is very durable and much more weatherproof.
 
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  • #5
chief said:
You missed my point. Of course you can make longer spans without supports in the river.

http://www.aerialdelivery.net/images/TwinFalls/DSC00598-1.JPG


You said commented about how the "steel support doesn't extend into the ground." You don't want to extend exposed steel down into the ground... especially on a riverbank (which is where the supports for this bridge were). That is the reason for the concrete pier. The cause of the collapse is much more likely to be corroded or fatigued steel. Concrete is very durable and much more weatherproof.


The arch could be extended into the ground within the concrete supports.


Bob Clark
 
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  • #6
Bazant said he suspects there may have been a
hairline crack or fatigue in the steel joints near bridge supports,
leading to the buckling"
Fatigue and buckling are not indications of poor design by themselves. Like has already been mentioned, they are most likely the sign of neglect.

How about waiting for an official release of cause and then talk about design points? Or is it more "interesting" to straddle the conspiracy theory line and Monday morning quarterback the original designers?
 
  • #7
FredGarvin said:
How about waiting for an official release of cause and then talk about design points? Or is it more "interesting" to straddle the conspiracy theory line and Monday morning quarterback the original designers?

Amen. I love how everyone becomes an expert in structural engineering after something like this happens. Reminds me of all the "bombs in the world trade center" talk.

Maybe Bob slept at a Holiday Inn Express last night? :biggrin:
 
  • #8
Here is a page with links to descriptions and images of river crossing bridges in the area:

The Bridges And Structures Of The
Major Rivers Of Minneapolis And St. Paul.
http://www.visi.com/~jweeks/bridges/index.html

Here's the link from that page for the I-35W bridge:

I-35W Bridge
Historic I-35W Mississippi River Crossing
Minneapolis, MN.
http://www.visi.com/~jweeks/bridges/pages/ms16.html

This mentions other truss type bridges in Minnesota that have been
ordered to be inspected in the wake of the I-35W collapse. Note that
all of these do have supports within the river.
The page also has close-up images before the collapse of the bridge
supports, suspected as being where the failure occurred. Notice the
joints connecting the steel beams to the concrete supports in the next
to last image on this page. Why are these joints so tiny on the top?
It's almost like they are coming to a point? This clearly would result
in a greater deal of pressure on this portion of the joint, like the
pressure placed at the bottom of stiletto heels.
Compare to the width at the top of the joints of the DeSoto bridge, a
similar truss type bridge, in the next to last image here:

Desoto Bridge
Mississippi River Highway Crossing
St. Cloud, MN
http://www.visi.com/~jweeks/headwaters/pages03/mn23desoto.html

I'ved attached zoomed in images of the I-35W and Desoto bridge joints below.


Bob Clark
 

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  • #9
The I35W bridge was not a steel arch, it was a three span steel truss bridge.
 
  • #10
RGClark said:
Why are these joints so tiny on the top?
It's almost like they are coming to a point? This clearly would result
in a greater deal of pressure on this portion of the joint, like the
pressure placed at the bottom of stiletto heels.
Yes, it would, and there is nothing wrong with that. In fact, it is done on purpose for flexibility. If you bolt them, they can't flex and that creates a tremendous amount of stress.

We have standards of quality in the engineering forum as well as the science forums. Speculation on the cause of the collapse is fine, but it has to be grounded in real engineering. Idle speculation is not useful or helpful, especially when a lot of this stuff is easily verified with a Google or a Wik.

Thread locked.
 
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1. What caused the I-35W bridge collapse?

The I-35W bridge collapse was caused by poor design and construction, specifically a design flaw in the gusset plates, which are steel plates that connect the bridge's steel beams together. The plates were too thin and could not withstand the weight of the bridge, leading to their failure and the subsequent collapse.

2. Were there any warning signs or red flags prior to the collapse?

Yes, there were multiple warning signs and red flags that were ignored by the designers and contractors. In 2006, an engineering firm hired by the state of Minnesota reported that the gusset plates were too thin and could potentially fail. However, no action was taken. Additionally, there were numerous reports of cracking and corrosion on the bridge, which should have raised concerns about its structural integrity.

3. Could the bridge collapse have been prevented?

Yes, the bridge collapse could have been prevented if proper design and construction practices were followed. The design flaw in the gusset plates could have been identified and addressed, and the warning signs and red flags should have been taken more seriously. If these measures were taken, the collapse could have been avoided.

4. Has anything been done to prevent similar incidents from happening in the future?

Yes, after the I-35W bridge collapse, there were significant changes made to bridge design and construction practices. The National Transportation Safety Board (NTSB) conducted an investigation and made recommendations for improving bridge safety, such as increasing inspections and implementing stricter standards for bridge design and construction. Many states also implemented their own measures to ensure bridge safety.

5. How has the I-35W bridge collapse impacted bridge safety regulations?

The I-35W bridge collapse brought attention to the need for stricter regulations and standards for bridge design and construction. The NTSB's investigation and recommendations have led to changes in bridge safety regulations at both the federal and state levels. Bridge inspections and maintenance have also been increased to prevent similar incidents from occurring in the future.

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