3x3 or 4x4 square tubing bending strength

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SUMMARY

The discussion centers on the bending strength of square tubing, specifically comparing 3"x3" 1/4" wall and 4"x4" 3/16" wall configurations for a hoist beam with a 10' span. The 4"x4" tube is determined to be approximately twice as strong in bending as the 3"x3" tube, with calculated moments of inertia of 6.59 in4 and 3.16 in4 respectively. To assess weight capacity, factors such as material type (commonly A36 steel) and beam support conditions must be considered. The discussion emphasizes the importance of consulting an engineer for safety-critical applications.

PREREQUISITES
  • Understanding of bending moment of inertia calculations
  • Familiarity with beam bending theory
  • Knowledge of material properties, specifically A36 steel
  • Basic engineering principles related to structural support
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  • Research "calculating moment of inertia for hollow tubes"
  • Study "beam bending theory" for practical applications
  • Explore "engineering design principles for hoist beams"
  • Investigate "cantilever beam equations and tables" for various tubing sizes
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This discussion is beneficial for structural engineers, DIY builders, and anyone involved in designing or constructing temporary lifting structures using square tubing.

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I need to erect a hoist beam with a 10' span using square tubing. Which is stronger, 3"x3" 1/4" wall or 4"x4" x 3/16"? Also, how much weight could I lift at the center?
 
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To determine which is stronger, all you have to do is calculate the bending moment of inertia for each cross section. The higher the bending moment of inertia, the stronger the beam is in bending. To calculate the moment of inertia for a hollow tube, calculate the MOI for a solid tube, and subtract the MOI for the hole in the middle.

http://en.wikipedia.org/wiki/Second_moment_of_area" (a.k.a. moment of inertia)

To figure out how much weight it can hold, you need to read up a bit on beam bending theory, and you will need a bit more information about what kind of material the tube is made out of:

http://en.wikipedia.org/wiki/Beam_bending"
 
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Most box tubing is A36. Other than that, you should be able to plug and chug with what M_E gave you
 
Way over my head. Another option is to nail three 2x6x10 yellow pine boards together. I'm hoping this will support lifting 1500 lbs.
 
Well it sounds to me like you will want to hire an engineer to design this "crane" for you then... especially since it sounds like a safety-critical item.

It does look like a 4"x4" hollow tube with 3/16" walls should be able to hold 1500lb without too much trouble, but it will depend and what kind of holes are drilled in it and how the beam is suppoorted at the ends.

... and a 4"x4" tube with 3/16" walls is about twice as strong in bending as a 3"x3" tube with .25" walls.
 
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In terms of just what will bend less,
3x3x.25 Ix = 3.16 in^4
4x4x.188 Ix = 6.59 in^4

So the 4x4 beam will be deflecting less. I attached some quick calculations. The first calculation is calculating the load required at the center of the beam to get to yield (You don't want to go that high). Then using that load, a deflection at the center of the beam is calculated. These are pretty rough considering the end conditions, but they can be a guide for you.
 

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Thank you to everyone. This project is only temporary. I'm building a new floating dock on top of my old dock. I just need to raise and slide it ever so gently into the water. You know what they say. It only costs a little bit more to do it yourself.
 
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Fred- It looks like you're off by a factor of 2 in your max force calculation, the beams should be able to put up with about twice as much force as you're quoting...
 

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Oh yeah. I forgot the factor of 2 in my calculation for M. Whoops.
 
  • #10
"That factor of two will get you every time," a wise engineering professor once told me... :wink:
 
  • #11
Hi Folks, Is there a corresponding equation (or equations) for a cantilevered beam, and tables that someone can point to that have the values needed to run the computations for different sizes and wall thickness of square tubing (mild steel I think in my case)
 

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