Advice for the design of an automatic door opener

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SUMMARY

The discussion focuses on designing an automated trap door opener that must rotate 110 degrees in 20 seconds, accommodating a 60-pound door measuring 36 inches wide and 48 inches long. The user is considering using a linear actuator but is concerned about its speed and the required angle of operation. Participants suggest using a right angle gear motor, either worm gear or helical type, to effectively manage the vertical opening mechanism. Initial calculations for power requirements were shared, but further design execution guidance is needed.

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  • Understanding of mechanical design principles
  • Familiarity with motor specifications and power calculations
  • Knowledge of gear systems, specifically worm and helical gears
  • Experience with linear actuators and their applications
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  • Research the specifications and applications of right angle gear motors
  • Explore the design and integration of worm gear and helical gear systems
  • Investigate linear actuator options that support wider opening angles
  • Learn about kinematic analysis for automated door mechanisms
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Engineers, designers, and hobbyists involved in mechanical automation, particularly those focused on door mechanisms and motor integration.

cherrycoke
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Hello all,

I need to design an automated trap door opener incorporating a motor and at least one of the following: gears, springs, or power screws. It is 36 inches wide and 48 inches long. It is hinged along its width. The door weighs 60 pounds. When closed it is flush with the floor. It must rotate to 110 degrees when opened in 20 seconds.

I've calculated how much power I would need to rotate the door at the angle and time constraint, but I do not know how to execute the design. I was thinking of using a linear actuator but I'm not sure how to incorporate that with the wide opening angle of the door. Linear actuators I have seen used to open doors so far have opened too slowly and at most 90 degrees.

Any help would be appreciated, thank you !
 
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cherrycoke said:
Hello all,

I need to design an automated trap door opener incorporating a motor and at least one of the following: gears, springs, or power screws. It is 36 inches wide and 48 inches long. It is hinged along its width. The door weighs 60 pounds. When closed it is flush with the floor. It must rotate to 110 degrees when opened in 20 seconds.

I've calculated how much power I would need to rotate the door at the angle and time constraint, but I do not know how to execute the design. I was thinking of using a linear actuator but I'm not sure how to incorporate that with the wide opening angle of the door. Linear actuators I have seen used to open doors so far have opened too slowly and at most 90 degrees.

Any help would be appreciated, thank you !
Welcome to the PF.

Can you post your initial sketches and calculations? :smile:
 
Hello,

I hope the image attachment works. Here is my attempt at a kinematic approach first to find what HP motor I needed. Please let me know if I made wrong assumptions. Thank you!

eq3vvib.png
 
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bsheikho said:
But that opens horizonatally, so the loading on the motor and opener are pretty light. He is asking about opening a trap door vertically, no?
 
berkeman said:
But that opens horizonatally, so the loading on the motor and opener are pretty light. He is asking about opening a trap door vertically, no?

True, though I don't see how this concept can't be applied vertically with a stronger motor.

Its basically how all windows open, use rotary motion to swing open the windows.
That example is a bit more complicated with a rail and bushing,
 
Is there any foot traffic on or around the top area of the trap door when it is closed.
 
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Right angle gear motor is enough either worm gear box or helical type
You mentioned the size of the door as 36 in x 48 in but in your image it is in 'ft'
 

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