Borrowed a used Freddy Vacuum Cleaner for my CNC -- Need help with something!

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SUMMARY

The discussion centers on the use of a Freddy Vacuum Cleaning System in conjunction with a CNC machine, specifically addressing the integration of a Compressor Air Muffler in the system. The user successfully created a U-shaped pickup to collect floating hydraulic oil while minimizing the loss of coolant. The Muffler's purpose is clarified as enhancing air addition to the liquid, reducing fluid density, and preventing oil from pooling in the vacuum hose. Additionally, it mitigates acoustic standing wave resonances, improving overall system performance.

PREREQUISITES
  • Understanding of CNC machinery and its coolant systems
  • Familiarity with vacuum systems and their components
  • Knowledge of fluid dynamics, particularly in relation to viscosity and density
  • Basic principles of acoustics as they apply to vacuum systems
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  • Research the design and function of Compressor Air Mufflers in vacuum systems
  • Learn about fluid dynamics in vacuum applications, focusing on viscosity and flow rates
  • Explore the impact of acoustic resonance in vacuum hoses and methods to mitigate it
  • Investigate advanced CNC coolant management techniques to optimize performance
USEFUL FOR

This discussion is beneficial for CNC operators, mechanical engineers, and anyone involved in vacuum system design and maintenance, particularly those looking to enhance coolant management and system efficiency.

kunalv
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Hello, I have borrowed a Freddy Vacuum Cleaning System from a friend since I wanted to use it on my CNC. We used it for removing the floating hydraulic oil from the coolant surface but it also sucks a lot of good coolant.

We then started looking for Freddy videos and found this -
Why have they used what looks like a Compressor Air Muffler in the joint section? Untitled.png

We built a simple U shaped pickup and fixed it to the tank to ensure it only collects oil from the surface, and connected it to the Freddy's vacuum suction hose with a simple tee and plugged the third port of the tee Like this - Untitled1.png

It works fine but I would like to understand why a Muffler would be used in this.

Any help would be great. Thanks.
 
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kunalv said:
It works fine but I would like to understand why a Muffler would be used in this.
My guess would be to add more air to the liquid, for the uphill run towards the vacuum chamber.

Viscous liquid will pool at the low-point of the vacuum hose. Adding metered air through that valve reduces the fluid density and increases the bulk velocity of the froth in the line, so the oil does not separate and run back down to the pool.

It may not often be needed, but when it is there it is available. Do not throw it out until you are certain you know why it was there, and what exception it handled.
 
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Just like exhaust pipes, high-speed vacuum pipes will have acoustic standing wave resonances that a muffler will reduce the noise. This is more prominent (Q) when a solid section of pipe is used. I once tried a long vacuum hose on my '63 MGB as a kid with no muffler which led me to an understanding of resonance as a kid. Cars often have two mufflers, one called a resonator, the other a baffle.
 

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